E-TON Beamer, Owner'S Manual

Page: 8 / 25

Page 7 Rev 3.01 8-0904
Front Brake System Inspection
Visually inspect the brake lines for any signs of
wear. Inspect the lines for leaks at all connections
and look for wear along the entire line. Replace
the line if any worn areas are found. The brake
line is under great pressure when the brakes are
applied and any worn spot could cause a rupture
of the line.
Inspect the brake arm, spring, rod and fastener
for signs of wear or damage. Operate the brake
lever while watching the brake mechanism for
proper operation. Tighten, repair or replace parts
as needed to insure safe brake operation. Clean
any build-up of mud or debris from the brake
mechanism.
The brakes are equipped with a wear indicator to
alert you when your brake pads need replacing.
Apply light pressure to the brake lever and slowly
push the unit forward. If you hear a high pitched
metallic scraping sound, you need to replace your
brake pads. The minimum pad thickness is
3.0mm.
DO NOT RIDE A VEHICLE WITH WORN
BRAKE PADS.
Check the rotor disc for cracks, warping or color
distortion. Replace rotor disc at first sign of
problem.
Check rotor disc thickness. Minimum thickness is
3.1mm. Replace the disc if below minimum
thickness.
Check the fluid level in the fluid reservoir by
checking the site glass for the level.
The fluid level should fill at least ¾ of site
glass when the unit is setting on a level
surface.
Test the brakes by applying pressure to the
brake lever and trying to push the unit
forward. If the wheel rotates while the brakes
are applied, check your fluid level and brake
pads. If the brake lever feels spongy or does
not stop when squeezed, you may have air in
the lines. All air must be purged from the
brake lines for the disc brake to operate
properly. (See purging brake lines).
To Fill the Reservoir
Remove the reservoir cover by removing the two
cover bolts.
Fill the reservoir to 1/8” from top with Dot-3 SAE-
J1703 grade brake fluid.
Caution: DO NOT allow dirt to fall into the
reservoir.
Refold the cover gasket as shown in picture and
replace cover and bolts.
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