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17 

5.  Mounting 

The 

PowerPlex

®

 Mini Module has been designed for stationary installation. This 

PowerPlex

®

 module is used for 

loads up to 10 A. We recommend to install the modules in close proximity to the loads to be controlled. 
 

5.1. Installation check list 

When planning and installing the 

PowerPlex

®

 system please observe the limited number of system components. 

Our recommendation is some 30 

PowerPlex

®

 modules per system. Maximum values depend on the configuration 

scope so that more modules per system could be possible. Mounting covers the following installation steps listed 
in Table 6: 
 

Step 

Action

 

Application-specific system planning 

Determine the installation site and prepare all necessary devices and tools 

Put down the serial number 

Run the cables 

Prepare the necessary cut-outs for cables and device in the mounting plate 

Connect the device for start-up 

Mount and connect all remaining 

PowerPlex

®

 components if not done before 

Start the system by switching on 

Check the system behaviour by a complete system test 

Table 6: Installation check list 

5.2.  Recommended installation site 

All 

PowerPlex

®

 components can be installed in any location. The 

PowerPlex

® 

HMI devices should be installed in 

an area which offers maximum benefit for the user. The 

PowerPlex

®

 modules on the other hand should be installed 

close to the connected loads to reduce wiring efforts. 
 

 

Important 

 

Leave enough space for heat dissipation. 

 

Please make sure to install the 

PowerPlex

®

 modules in enclosed rooms. 

 

Please observe the mounting version so as to reach the required degree of protection. 

 

General requirements of installation site 

When choosing the mounting site, various factors that might influence the performance of the device have to be 
considered. Table 7 gives you an overview of the major factors. 
 

 

Ventilation 

Please ensure sufficient ventilation by leaving enough space at all sides of the device and ensure that 
the vent holes are not blocked. Leave enough space between the devices. 

 

Installation area 

Ensure a tight installation on the mounting area. Please consider the vehicle-specific properties and 
do not mount components in places where might affect the safety features of the vehicle. In  addition, 
make sure that the mounting surface is flat and even and not too rough so as to ensure the requested 
protection degree. 

 

Cable bushing 

Ensure installation at a site where the cables can be laid and connected properly. 

 

Electrical noise pulses 

The installation site should provide sufficient distance to any devices that might emit noise pulses. 

Table 7: General requirement of the installation site 

 

Summary of Contents for PowerPIex MM500

Page 1: ...Mini Module MM500 Installation and Operating Instructions...

Page 2: ...reproduced or distributed without prior written consent of E T A GmbH Any person acting illegally with regard to this publication can be prosecuted Limitation of liability Although all provisions wer...

Page 3: ...integrate this control panel into an E T A PowerPlex system The PowerPlex keypads allow easy and intuitive operation and monitoring of the PowerPlex installations Besides this document further informa...

Page 4: ...d to operate devices systems and circuits according to the standards and rules of safety engineering Safety instructions Please follow the installation and configuration instructions given in this doc...

Page 5: ...15 4 3 Inputs outputs and interfaces 15 5 Mounting 17 5 1 Installation check list 17 5 2 Recommended installation site 17 5 3 General notes on wiring 18 5 4 Required installation dimensions mounting...

Page 6: ...ni Module 16 Table 6 Installation check list 17 Table 7 General requirement of the installation site 17 Table 8 General notes on wiring 18 Table 9 Mounting of the device 21 Table 10 Pin assignment on...

Page 7: ...ad and control unit a thing of the past The transmission of switch commands and status information is based on the peer to peer CAN bus communication A direct cable connection between the actuator e g...

Page 8: ...devices or of the entire electrical installation Thus it is ensured that everything works precisely which is reassuring as the loads often are not in plain sight E T A PowerPlex is a decentralised po...

Page 9: ...erPlex reliably and precisely connects regulates controls and monitors electrical loads switches and sensors via CAN It controls status indications operating conditions and execution of commands Perfe...

Page 10: ...with the PowerPlex configuration software and or to the USB interface of a touch panel which could be connected to the PowerPlex Terminating resistors Two 120 resistors terminate the CAN bus network o...

Page 11: ...twork can embrace up to 30 different PowerPlex modules The smallest PowerPlex system would consist of two modules communicating via the CAN bus cable see Fig 4 The loads controlled by the modules in t...

Page 12: ...much higher number of modules and their inputs and outputs which will be distributed over the entire vehicle Fig 5 shows the electrical connection of several PowerPlex modules in a serial CAN bus top...

Page 13: ...a must be made The use of CAN bus address labels helps keeping an overview for module identification above all in the event of comprehensive projects 3 4 The CAN bus address Any PowerPlex component wi...

Page 14: ...uts 8 multifunctional inputs configurable as I1 I2 I3 I4 I5 I6 I7 I8 digital input 0 6 k ON 7 k OFF masseschaltend analog inputs a voltage monitoring 0 32 V Rin 60 k resolution 10 Bit b battery monito...

Page 15: ...212 F 4 3 Inputs outputs and interfaces Fig 7 shows an overview of the terminals and interfaces of the PowerPlex Mini Module Fig 7 Pin assignment of the PowerPlex Mini Module Explanation Inputs X1 I1...

Page 16: ...A loads with max 4 A O1 O8 crimp connector 16 AWG short circuit and over current protection Current limitation and electronic safety shutdown dimming function with adjustable frequency caution ground...

Page 17: ...nstalled in an area which offers maximum benefit for the user The PowerPlex modules on the other hand should be installed close to the connected loads to reduce wiring efforts Important Leave enough s...

Page 18: ...nnected loads Item Note 1 The cables should not be kinked or bent sharply Please provide sufficient bending radii 2 Cables must be protected against damages and heat Avoid the proximity to moveable or...

Page 19: ...anning stage and ensures ease of mounting preventing a possible kinking of the cables 5 5 Dimensions and space requirements According to EMC conditions there must always be sufficient space between th...

Page 20: ...ou start installation please make sure that the installation site was selected under consideration of the product specific requirements the cable connections were identified correctly and cable laying...

Page 21: ...10 and Table 11 Please note that the mating connectors are not included in the delivery scope as standard 24 pole connection X1 interface assignment pin multi functional inputs Note Correct connection...

Page 22: ...erPlex component to ensure impeccable start up of the entire system Protection and cable cross sections Suitable elements for overcurrent protection must be used to protect the PowerPlex components Th...

Page 23: ...impedance 120 Conductor resistance 37 km max Insulation resistance 1 G km Test voltage 1 5 kV Other properties Resistance against ambient effects UV resistant weatherproof oil resistant coolant resis...

Page 24: ...Windows Windows XP processor Pentium III or higher RAM minimum 256 MBytes recommendation 512 MBytes hard disk storage unit minimum 500 MBytes screen resolution minimum 500 MBytes input device mouse or...

Page 25: ...vice must NOT be used in inflammable surroundings Warning high voltage The cover must NEVER be opened Access to the inner components is not allowed unless indicated otherwise in this manual Caution Gr...

Page 26: ...26 Notes...

Page 27: ...27 Notes...

Page 28: ...ase I_PP M MM500 E Index 1 Ausgabedatum Release Date 12 2022 Alle Rechte vorbehalten All rights reserved E T A Elektrotechnische Apparate GmbH Industriestra e 2 8 90518 Altdorf GERMANY Tel 09187 10 0...

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