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18

Adjusting the Height of the Grinder Pump Station

TO INCREASE STATION HEIGHT 6 INCHES

1. Increasing station height can be done without cutting the station. Use the E/One Extender cover shroud 

kit (ND0082G01) and follow the instructions that are included with the kit.

TO INCREASE STATION HEIGHT MORE THAN 6 INCHES or TO REDUCE THE STATION HEIGHT:

REMOVE EXISTING COVER ASSEMBLY

 (Fig. 6)

If your existing station has a welded-on cover shroud you will need the 

appropriate replacement cover kit (see Table 2, page 15).

1. Turn off all power to the grinder pump station.

2. Remove the tank lid and the electrical shroud.

3. Unplug the electrical quick disconnect (EQD) and remove the EQD 

from the supply cable. 

Note: DO NOT CUT CABLE

. Loosen liquid tight 

cable connector and pull the supply cable out through the connector on 

the side of tank.

4. Tape the pump breather cable to the vent pipe in the tank.

5. Remove the soil around the tank, exposing three of 

the tank corrugations below grade. Use caution not to 

damage buried cable.

6. Remove existing cover shroud.

6a. Welded-on shroud (standard) - Using a hand saw, 

cut the tank in the valley between the two corrugations at 

grade, discard existing welded-on shroud and attached 

corrugations 

(shroud is not to be reused)

Caution: 

Be careful not to cut either the vent pipe or the pump 

breather cable.

6b. Clamped-on shroud - Remove band clamp and 

cover shroud.

REDUCING STATION HEIGHT

 (Fig. 7)

7. Using a hand saw, cut the tank in the valley 

between the two corrugations at grade.

8. Cut vent pipe 4 ¾” above the cut made on the 

tank. 

Proceed to step 16.

INCREASING STATION HEIGHT

 (Fig. 8 and Fig. 9)

9. Remove the soil around the tank exposing it 

18” deeper than the extension being installed. For 

example, if you have a 2’ extension (not including the 

coupler) you must dig down 3’6” minimum from 

grade; if you have a 4’ extension (not including the 

coupler) you must dig down 5’6” minimum from 

grade. Use caution not to damage buried cable.

10. Measure from grade down 2’ (for a 2’ 

extension) or 4’ (for a 4’ extension) and mark 

accessway. Using a hand saw, cut the tank in the 

valley between the two corrugations that are closest 

to your mark. 

Note: Make sure the welded-on 

shroud of the extension will be at grade level. Be 

sure you are not cutting into the wet well and you 

must have two corrugations below your cut, if there 

are less than two corrugations, this extension kit can 

not be used.

  

Caution: 

Be careful not to cut either the vent pipe 

or the pump breather cable.

  

Figure 6

Figure 7

Figure 8

Figure 9

Summary of Contents for Extreme Series

Page 1: ...1 DH272 DR272 DH502 DR502 Typical Installation Instructions Warranty Information Duplex Stations 270 Gal 500 Gal Capacities...

Page 2: ...M grommet 4 5 ID For DWV pipe 8 WET WELL VENT 2 0 tank vent supplied by factory in units with accessways 9 GRAVITY SERVICE LINE 4 DWV 4 5 OD Supplied by others 9a STUB OUT 4 X 5 Long watertight stub o...

Page 3: ...3 FAILURE TO COMPLY WITH INSTALLATION INSTRUCTIONS WILL VOID WARRANTY SEAL CONDUIT PER NEC SECTION 300 5 300 7 Figure 1a...

Page 4: ...r level then the inlet the inlet must be sleeved with an 8 tube before pouring If your unit is a model taller than 93 it may be shipped in two sections requiring field assembly See Field Joint Assembl...

Page 5: ...The units are supplied with a vent pipe from the wetwell to the top of the accessway Failure to properly vent the tank will result in faulty operation and will void the warranty 7 ELECTRICAL CONNECTIO...

Page 6: ...de of the station reaching down into the burial depth Attach the small fiberglass guard protective shroud provided with the station to protect the exposed cable where it enters the station Four self t...

Page 7: ...T260 panels Reset is not required Protect Panel Turn pump and alarm breakers off and back on simultaneously Protect Plus Panels Perform a cold start from the Initialize System menu Any user setting th...

Page 8: ...tank making sure to align the vent port in the lid with the vent pipe in the tank Once aligned lower the upper section onto the mating flange using the three bolts to guide it to the proper position...

Page 9: ...t to be poured in place If the concrete anchor is to be poured while the station is in place lift the unit by securing straps to the eyebolts supplied on the lower flange as shown below Keep station o...

Page 10: ...onsulting engineer must revise the calculations as shown in this document Physical Constants 1 Density of Water 62 4 lb cu ft 2 Density of Concrete 150 lb cu ft in air 3 Density of Concrete 87 6 lb cu...

Page 11: ...e net buoyant force acting on the station Fnet buoyant is equal to the buoyant force Fbuoyant minus the weight of the grinder pump station Fnet buoyant 2870 4 lb 705 lb 2165 4 lb B Ballast Force 1 Det...

Page 12: ...Force Buoyant Force 5973 0 lb 2165 4 lb 3807 6 lb The approach outlined above may be used to calculate the ballast requirements listed below Chart 1 Station Height in Wetwell Volume cu ft FNet Buoyant...

Page 13: ...13...

Page 14: ...onsulting engineer must revise the calculations as shown in this document Physical Constants 1 Density of Water 62 4 lb cu ft 2 Density of Concrete 150 lb cu ft in air 3 Density of Concrete 87 6 lb cu...

Page 15: ...et buoyant force acting on the station Fnet buoyant is equal to the buoyant force Fbuoyant minus the weight of the grinder pump station Fnet buoyant 5697 1 lb 845 lb 4852 1 lb B Ballast Force 1 Determ...

Page 16: ...Buoyant Force 12606 0 lb 4852 1 lb 7753 9 lb The approach outlined above may be used to calculate the ballast requirements listed below Chart 2 Station Height in Wetwell Volume cu ft FNet Buoyant lb S...

Page 17: ...17...

Page 18: ...at grade discard existing welded on shroud and attached corrugations shroud is not to be reused Caution Be careful not to cut either the vent pipe or the pump breather cable 6b Clamped on shroud Remo...

Page 19: ...ension 18 Lube wet well vent grommet and vent pipe extension with pipe lube non grit hand cleaner or dish soap and slide vent pipe through grommet until tank shroud seats to accessway 19 Place SS band...

Page 20: ...20...

Page 21: ...21 Environment One Corporation 2773 Balltown Road Niskayuna New York 12309 1090 Voice 01 518 346 6161 Fax 518 346 6188 www eone com NA0064P01 Rev J 07 23 A Precision Castparts Company...

Page 22: ...Sanitary napkins or tampons Cigarette butts Caution Kitchen garbage disposals do not keep grease oil out of the plumbing system In addition you must never introduce into any sewer Explosives Strong c...

Page 23: ...provided the product is properly installed serviced and operated under normal conditions and according to manufacturer s instructions Repair or parts replacement required as a result of such defect wi...

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