E-MOTO ELECTRIC BICYCLE Assembly Manual Download Page 1 | Manualshive

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ELECTRIC
BICYCLE

Assembly Guide

www.emotoev.com

Liberty 1.5

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Summary of Contents for ELECTRIC BICYCLE

Page 1: ...ELECTRIC BICYCLE Assembly Guide www emotoev com Liberty 1 5 ...

Page 2: ...nything is missing from the carton contact e Moto immediately at 888 443 6686 for a replacement Remove the Packing With the bike sitting on the ground begin to carefully remove the packing material on the bike and separate the parts bound to the bike with wire ties When removing the packing material use diagonal wire cutters instead of a knife to prevent scratching of the frame Tool List 1 and 2 P...

Page 3: ... There is a maximum installed height etched into the stem pick a height within the allowed range and tighten the jam nut using your M6 hex wrench Install the Seat If you do not have a bicycle assembly stand at this point you can turn the bike upside down so that it rests on the seat and handlebar If you do have a stand mount the bike now Installing the Handlebar ...

Page 4: ...tion to the installation order of the bushings Find and remove the packing from the Front Fender Reinstall the bolt into the front fork with on bushing on the front with the curved side facing the fork On the rear instal the remaining bushing curved side toward the fork then instal the fender bracket Tighten ...

Page 5: ...asher and one keyed washer per side You will also need to find the black metal stay for the basket to complete this step Insert the axle into the slots on the bottom of the fork First install the keyed washer so that the hooked end faces in toward the fork and rests in the small hole above the axle slots as shown below ...

Page 6: ...Next slide the basket stay onto the axle on both sides On the outside of the axle stay add the chrome fender stay to the axle Installing the Front Wheel ...

Page 7: ...Installing the Front Wheel With both stays installed add the flat washers to the axles Finally install and tighten the axle nut ...

Page 8: ...ment about brake adjustments A well functioning brake is critical to the safe operation of your new electric bike The directions in this manual are also applicable to brake adjustments for future bike tune ups so be sure to hang on to this manual ...

Page 9: ...d pinch both brake arms together until there is approximately 2 3mm of gap between the pad and the rim Tighten the nut into this position verify the gaps then squeeze the brake handle and check the feel of the brakes Repeat this process until you have affirmative brake feel and the handle is tight ...

Page 10: ...o adjust one pad inde pendent of the other to set spring tension on both sides and to prevent brake squeal Once there is a 2 3mm balanced pull check the feel of the brake handle again and turn the wheel to make sure it spins freely Finally tuck the loose wire end to the cleat on the brake arm as shown below Adjusting the Brake ...

Page 11: ...kit for installing the front basket Included should be 4 Phillips machine screws 4 Nuts 4 Washers one flat bracket one channeled bracket Next pivot the previously installed fender stay up and into position above the front fender as shown below ...

Page 12: ...Basket First install the lower stay bracket Align the channel in the bracket with the round stay mounted on the bike Then install with 2 screws and 2 washers The bracket itself is threaded so there is no need for nuts ...

Page 13: ...t bracket from the fastener kit Using two screws with washers installed inset attach the assembly through the back of the basket onto the stay mounted on the headset bearing Finally tighten the screws using the remaining nuts from the fastener kit ...

Page 14: ...perly with the bike Next look at the threaded ends of each pedal The end will be stamped with either a L for left or a R for right Thread the pedals on to the correct arm and tighten with a M15 wrench Note The left pedal is reverse threaded It will tighten in the opposite direction from the right side ...

Page 15: ...e Moto electric bicycles have self sealing tubes so use caution to clean any residue from the self sealing com pound from around the valve stem Finally install the rubber plugs and caps on the front and rear axles as well as the dust plug in the stem as shown below ...

Page 16: ...er ridden The first charge after your bike is unpacked may take as long as 8 hours while subse quent charges will take approximately 4 hours Finally be sure to completely fill out and return your warranty registration card to e Moto TheVIN number for your bike is stamped into the frame just below the headset bearing and above the e Moto logo See the photo above ...

Page 17: ...our e Moto electric bike contact e Moto immediately e Moto Electric Vehicles 22165 68th Avenue South Kent Washington 98032 toll free 888 443 6686 info emotoev com Copyright 2009 e Moto LLC v2 0 11 2009 Specifications subject to change without notice ...

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