DZ HT-7 Assembly Manual Download Page 9

Page 9 

 

 
 

Your

 

safety

 

is

 

of

 

utmost

 

importance

 

to

 

us.

 

Please

 

read

 

this

 

informa

tion

 

before

 

you

 

get

 

started,

 

and

 

remember

 

these

 

rules

 

as

 

you

 

continue

 

building

 

and

 

testing

 

your

 

kit.

 

 

1.

 

Always

 

have

 

a

 

healthy

 

respect

 

for

 

electricity.

 

Use

 

a

 

power

 

supply

 

with

 

overcurrent

 

foldback

 

or

 

crowbar

 

protection

 

so

 

that

 

in

 

case

 

of

 

high

 

currents

 

the

 

supply

 

will

 

shut

 

down.

 

Set

 

the

 

output

 

current

 

only

 

as

 

high

 

as

 

necessary

 

for

 

a

 

given

 

step.

 

2.

 

When

 

measuring

 

voltages

 

inside

 

electronic

 

equipment,

 

it

 

is

 

gener

ally

 

a

 

good

 

idea

 

to

 

use

 

only

 

one

 

hand,

 

wear

 

rubber

soled

 

shoes

 

and

 

avoid

 

areas

 

with

 

standing

 

water.

 

However,

 

remember

 

that

 

slightly

 

humid

 

environments

 

can

 

prevent

 

static

 

electricity

 

that

 

could

 

damage

 

the

 

electronic

 

parts!

 

Use

 

a

 

humidifier

 

in

 

dry

 

climates.

 

3.

 

Do

 

not

 

work

 

on

 

powered

 

electronics

 

by

 

yourself

 

if

 

at

 

all

 

possible.

 

Have

 

a

 

parent,

 

spouse

 

or

 

friend

 

nearby.

 

If

 

you

 

must

 

work

 

alone,

 

keep

 

a

 

telephone

 

handy

 

in

 

the

 

event

 

you

 

run

 

into

 

problems.

 

4.

 

Soldering

 

irons

 

are

 

hot.

 

They

 

can

 

burn

 

your

 

skin

 

and

 

cause

 

damage

 

to

 

workbenches

 

and

 

carpets.

 

We

 

recommend

 

you

 

use

 

one

 

with

 

an

 

auto

matic

 

shutoff

 

in

 

case

 

you

 

forget

 

to

 

turn

 

it

 

off

 

when

 

you

 

are

 

done.

 

5.

 

Do

 

not

 

work

 

on

 

electronic

 

projects

 

when

 

you

 

are

 

tired.

 

We

 

know

 

you

 

want

 

to

 

finish

 

it,

 

but

 

accidents

 

are

 

more

 

likely

 

when

 

you

 

are

 

tired.

 

Take

 

breaks!

 

Be

 

careful!

 

6.

 

Use

 

proper

 

ventilation

 

in

 

your

 

work

 

area.

 

Solder

 

contains

 

tin

 

and

 

lead

 

(or

 

tin

 

and

 

silver),

 

and

 

solder

 

fumes

 

should

 

not

 

be

 

allowed

 

to

 

“hover”

 

near

 

your

 

work.

 

Open

 

a

 

door

 

or

 

window,

 

use

 

a

 

fan,

 

and

 

be

 

cognizant

 

of

 

the

 

potential

 

dangers.

 

7.

 

When

 

clipping

 

leads,

 

use

 

eye

 

protection

 

and/or

 

be

 

sure

 

to

 

direct

 

the

 

flying

 

leads

 

down

 

into

 

a

 

nearby

 

trash

 

can.

 

As

 

you

 

gain

 

experi

ence

 

clipping

 

component

 

leads,

 

you

 

will

 

learn

 

how

 

to

 

clip

 

them

 

so

 

that

 

they

 

fall

 

harmlessly

 

away

 

from

 

the

 

board.

 

8.

 

Be

 

careful

 

not

 

to

 

cut

 

yourself

 

when

 

handling

 

sharp

 

objects

 

such

 

as

 

connectors

 

and

 

sheet

 

metal.

 

Keep

 

some

 

tissues,

 

bandages

 

and

 

antibi

otic

 

ointment

 

nearby

 

in

 

the

 

event

 

of

 

an

 

injury.

 

9.

 

This

 

may

 

sound

 

obvious,

 

but

 

do

 

not

 

insert

 

any

 

parts

 

in

 

any

 

portion

 

of

 

your

 

body.

 

10.

 

Use

 

common

 

sense

 

in

 

dealing

 

with

 

unfamiliar

 

things.

 

If

 

you

 

don’t

 

understand

 

something,

 

call

 

us

 

or

 

ask

 

a

 

friend

 

for

 

help.

 

Safety First! 

Summary of Contents for HT-7

Page 1: ...Page DZKit ASSEMBLY MANUAL HT 7 40M AM HANDIE TALKIE Price 10 00 DZ CompanY LOVELAND COLORADO...

Page 2: ...stance phone call on any problem you may encounter in the assembly or use of your DZKit product Just drop us a line email us give us a call or visit our website and click on Support That will give you...

Page 3: ...eserved 3 24 09 HT 7 TABLE OF CONTENTS Introduction 4 Available Accessories 5 General Assembly Safety Notes 6 Parts List 12 Step by step Assembly 14 Chassis Integration 19 Adjustments and Tests 22 Fin...

Page 4: ...enjoy the fun of those old style QSOs which were typically long winded since VOX was not used and switching over from transmit to receive took longer Now you can enjoy the fun of AM without spending...

Page 5: ...A 2 tuner HTA 1 Battery Pack Includes built in overcharge overdischarge overdrain short circuit and reversed polarity protection Weight 10 4 oz 370g Dimensions 2 6 66mm x 2 1 53mm x 1 7 43mm Must be r...

Page 6: ...g give us a call or email us and we will rush a replacement to you 4 Most electronic kits that are returned for service have poor soldering jobs Please take a moment to familiarize yourself with prope...

Page 7: ...containing pin 1 When you hold an IC with the notch pointing up or the beveled side to your left pin 1 is in the upper left corner The silkscreened outlines on the board all have notches and pin 1 als...

Page 8: ...ong will only delay that moment Before you start set up a ventilated static free work area with enough room to build the kit Prepare parts bins and get the tools you will need needle nose pliers wire...

Page 9: ...d cause damage to workbenches and carpets We recommend you use one with an auto matic shutoff in case you forget to turn it off when you are done 5 Do not work on electronic projects when you are tire...

Page 10: ...ouching the iron to both the component lead and the pad at the same time Solder bridge Solder that stretches from one trace or pad to another creates a short cir cuit Solution Hold the board upside do...

Page 11: ...ic items by touching a grounded object such as the corner of a wall In a dry environment simply standing up after sitting in a non grounded chair can also charge you with electricity If you stand up t...

Page 12: ...double throw momentary switch 1 11 T1 T36 1 1 12 T2 T3 FT37 43 2 13 J4 2 pin right angle MTA connector 1 14 U2 LM380 audio amplifier IC 1 15 Y1 Y7 7 287MHz HC49 U crystal 7 16 Screw 4 40 x 1 4 PH Phi...

Page 13: ...1 12 Screw 6 32 x 1 4 FH Phillips M S Black 4 13 Screw 6 32 x 3 8 PH Phillips M S 2 14 Nut 6 32 KEPS 5 15 Nut 6 32 hex 1 16 6 Solder lug 1 17 6 Nylon washer 2 18 Angle bracket 2 19 Knob 1 20 2 pin fe...

Page 14: ...both leads and clip excess lead length Load and solder RV2 the 10K trimpot Clip excess lead length Load and solder T1 the 6 pin DIP transformer The pin marked with a dot must go into the square pad L...

Page 15: ...Page 15 Pictorial 1 Component placement on HT 7 2 Board...

Page 16: ...sistor lies flat against the board Insert all 12 of the red magnet wire into an FT37 43 toroid core leaving 2 out side Wrap the wire nine times around the core pull ing tightly on each turn Re member...

Page 17: ...w heatsink 4 40 x 3 8 spacer Transistor ThermalsilTM insulator apply sticky side to heatsink and remove material covering the hole Pictorial 2 Q3 preparation Thermalsil is a trademark of Aavid Thermal...

Page 18: ...marked T3 1 and T3 2 and the green secondary leads go into holes marked T3 3 and T3 4 The center of the toroid should be placed directly over the center hole Prepare RF power transistor Q3 as shown i...

Page 19: ...the jack and save them Sandwich the speaker between the electret mic board and the preamp mixer board HT 7 1 using two 6 32 x 3 8 screws two 6 Nylon washers between the speaker and the HT 7 1 board o...

Page 20: ...wire that is attached to the crystal to the braid then cut the bare wire near the point where it attaches to the crystal Slide the tubing over the braid and ap ply heat until it shrinks over the conne...

Page 21: ...into the connector on top of the unit using a 5 5mm plug center pin positive One such connector with a lock ring is provided in the kit Set the voltage to 11 1VDC If you have a current limit control s...

Page 22: ...r is set for exactly 7 290MHz Board Transmit Receive Measurement point Voltage DCV HT 7 2 R T D3 cathode 11 1 HT 7 2 R T Q1 base 3 1 HT 7 2 R T Q1 emitter 2 4 HT 7 2 R T Q1 collector 6 8 HT 7 2 R T U3...

Page 23: ...the four connectors pointed up Insert the speaker as far as it will go into the opening in the HT 7 2 board with the termi nals facing to the right and the speaker cone facing you Insert the HT 7 2 b...

Page 24: ...pliers and make very slight turns until the nuts are tight Attach two 6 32 angle brack ets to the top using two 6 32 KEPS nuts Align the side with the non threaded opening with the mounting studs Ex...

Page 25: ...he lockwashers on the BNC con nector and the washer on the volume control pot are on the inside of the chassis Attach the knob to the volume control shaft aligning the white line on the knob with the...

Page 26: ...Page 26...

Page 27: ...inexpensive Lithium Ion charger or you can charge it inside the HT 7 by con necting a power supply set to 12V with a current limit of 4A to the power jack on the top of the HT 7 Internal protection ci...

Page 28: ...er U2 which mixes the audio with RF from the 7 290MHz local oscilla tor consisting of Q1 Y1 and re lated parts The balance is upset by pot RV1 which allows the car rier to pass through the mixer along...

Page 29: ...the 4 7 ohm emitter re sistance RFC1 and C33 assure that the top side of T2 is at AC ground T2 has a 9 3 turns ratio which causes an impedance step down to the next stage The 2SC2166 final amplifier h...

Page 30: ...ss A amplifier of 50 The output low pass filter is a 7 element Elliptical filter with a cutoff frequency of 8MHz This frequency was chosen to get as close to 7 29MHz as possible so as to eliminate har...

Page 31: ...known as input offset voltage a property of real op amps The inverting input is of ten called the summing junction as the sum of the currents in that node will be zero Since virtually no current flows...

Page 32: ...from a single supply Again any nonlinear voltages developed across the diodes are not rele vant The two rectified half waves are combined in the next two op amp stages The two out puts of the rectifi...

Page 33: ...ed gain state Its value is high so as not to affect the gain when the diodes are conducting Recall that an AM signal contains the carrier as well as the audio information Demodulation pro duces a sign...

Page 34: ...requency 7 290MHz Amplitude modulation Bandwidth 6kHz Output Power approx 2 Watts Transmitter Spurious Output 45dB Transmitter IMD 20dB Receive Sensitivity 1uV Power requirements 10 12VDC 50mA receive...

Page 35: ...Page 35 SCHEMATICS...

Page 36: ...Page 36...

Page 37: ...Page 37...

Page 38: ...Page 38...

Page 39: ...pin Reversed electro lytic capacitors can draw exces sive current and they can even smoke Verify all voltages using the chart on page 22 A review of the theory of opera tion may also help you determin...

Page 40: ...Page 40 COMPONENT LOCATOR...

Page 41: ...Page 41 NOTES Use this page to keep track of modifications purchase information service or anything you like...

Page 42: ...Page 42...

Page 43: ...Page 43...

Page 44: ...Page 44 DZ COMPANY UNIQUE electronic equipment in kit form LOVELAND COLORADO...

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