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SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent:

Dynorbital-Spirit™ Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,
composites, rubber, glass and stone.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Training:  

Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynorbital-Spirit™ operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects.  Do not use defective accessories.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes.  Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150 

percent of the maximum pressure produced in the system, whichever is higher.  (See Tool Machine Specifications Table.)

• DO NOT use – ......................................................

OPERATING INSTRUCTIONS

Warning:  

Always wear eye protection.  Operator of tool is responsible for following:  accepted eye, face, respiratory, hearing and body protection.

Caution:  

Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

(Continued on next page.)

Parts Page Reorder No. APD02•13

Effective November, 2002

Supersedes APD02•01U

Dynorbital-Spirit

Air Tool Manual – Safety, Operation and Maintenance

Models:

3/8" Orbit

3/16" Orbit

3/32" Orbit

21000 21011

21020 21031

21040 21051

21001 21012

21021 21032

21041 21052

21002 21013

21022 21033

21042 21053

21003 21014

21023 21034

21043 21054

21004 21015

21024 21035

21044 21055

21005 21016

21025 21036

21045 21056

21006 21017

21026 21037

21046 21057

21007 21018

21027 21038

21047 21058

21008 21019

21028 21039

21048 21059

21009 21060

21029 21061

21049 21062

21010 21063

21030 21064

21050 21065

FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6.

SAFETY LEGEND

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements.  Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury.  Do not use dam-

aged, frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool.  Follow all safety rules for the protection of operating person-
nel as well as adjacent areas.  Always operate, inspect and maintain this tool in accordance with the American National Safety
Institute (ANSI) Safety Code for Portable Air Tools – B186.1.  For additional safety information, refer to Safety Requirements for the
Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for
Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

12,000 RPM Air Powered Random Orbital Sander

AUTOMOTIVE

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Summary of Contents for 21000

Page 1: ...1021 21032 21041 21052 21002 21013 21022 21033 21042 21053 21003 21014 21023 21034 21043 21054 21004 21015 21024 21035 21044 21055 21005 21016 21025 21036 21045 21056 21006 21017 21026 21037 21046 21057 21007 21018 21027 21038 21047 21058 21008 21019 21028 21039 21048 21059 21009 21060 21029 21061 21049 21062 21010 21063 21030 21064 21050 21065 FOR COMPLETE MODEL DESCRIPTION REFERENCE PAGE 6 SAFET...

Page 2: ...T to depress throttle lever in the process Do not expose air tool to inlet pressure above 90 PSIG or 6 2 Bars Caution After installing the accessory before testing or use and or after assembling tool the Dynorbital Spirit must be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe opera...

Page 3: ...s from exposure to water solvents high humidity freezing temperature and extreme temperature changes Store accessories in protective racks or compartments to prevent damage Notice All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of ...

Page 4: ...23 21024 21025 21026 21027 21028 21029 21030 21031 21032 21033 21034 21035 21036 21037 21038 21039 21040 21041 21042 21043 21044 21045 21046 21047 21048 21049 21050 21051 21052 21053 21054 21055 21056 21057 21058 21059 21060 21061 21062 21063 21064 21065 17 25 28 1 Sanding Pads See Pg 10 2 Vacuum Lip Seal Shroud 57089 5 6 3 Vacuum Shroud 57084 3 1 2 4 Shroud Non Vac 54458 3 1 2 56051 5 6 Lip Seal ...

Page 5: ...uffler body making sure that the protrusions on the body fit in the pockets on the cap 4 Attach weight mated vacuum sanding pad with 50679 26 mm Open End Wrench Attach machine to central vacuum system Self Generated Vac to Central Vac 1 Remove 96197 Dowel Pin with an 1 8 drive pin Remove 57067 Vacuum Tube from 57083 Vacuum Adapter by turning it clockwise while pulling backward 2 Using a small flat...

Page 6: ...aligning the line up post with the notch on the inside of the housing Note Make certain that the line up post enters the notch in the housing and that the 01024 O Ring remains seated in the side of the cylinder 4 Tighten the lock ring with the 56058 Lock Ring Wrench Torque to 23 N m 200 in lbs 5 Install a Dynabrade weight mated sanding pad Drop in Motor Replacement Complete Important Before connec...

Page 7: ...separator and remove bearing seal and bearing shield 12 If during step 11 the 56052 Bearing remains in the motor shaft balancer it can be removed by the heating the shaft balancer again and using either an inside bearing puller or a blind hole bearing puller To Assemble Important Be certain parts are clean and in good repair before assembling 1 Assemble the balancer assembly as follows a Install 9...

Page 8: ...o that the tip valve goes under the valve stem Place new 01468 Spring into housing so small end is towards tip valve 6 Apply a small amount of 567 Loctite or equivalent around the threads of the first inlet bushing and tighten into housing to 23 N m 200 in lbs 7 Install Lever on housing with 98927 Pin centered on housing Note Motor should operate at between 11 000 and 12 000 RPM at 6 2 bar 90 PSIG...

Page 9: ...bit 59455 5 Dia 3 32 Orbit 59456 6 Dia 3 8 Orbit 59457 6 Dia 3 16 Orbit 59458 6 Dia 3 32 Orbit Complete Repair Solution Includes 10 Pack of Drop in Motors 59459 Repair Kit 59460 3 3 1 2 Dia 3 8 Orbit 59461 3 3 1 2 Dia 3 16 Orbit 59462 3 3 1 2 Dia 3 32 Orbit 59463 5 Dia 3 8 Orbit 59464 5 Dia 3 16 Orbit 59465 5 Dia 3 32 Orbit 59466 6 Dia 3 8 Orbit 59467 6 Dia 3 16 Orbit 59468 6 Dia 3 32 Orbit 10 Pac...

Page 10: ...s for PSA discs Post Pattern design for enhanced vacuum pick up Unique vinyl surface pads provide excellent disc adhesion allowing for quick removal of used discs No need to align vacuum holes saves time on disc changes Hook face short nap pads for reattachable discs 3 1 2 5 and 6 diameter disc pads have 5 16 24 male threaded stud The 3 1 2 diameter discs without holes can be used on vacuum and no...

Page 11: ...ed Eliminates damage from hoses dragging on the workpiece 54290 Bag in Box System 95361 Air Line 5 long 50682 Flex Hose 1 dia x 6 long 95362 Rubber Connectors 5 attach air line to vacuum hose 95575 Durable Box Receptacle to house bag and store tool Sample paper bag included Paper bag reorder 50692 400 case or 50693 24 per package 50617 56303 6 Long Flex Hose Both systems include 6 long 50682 Flex ...

Page 12: ...53 90 6 2 5 16 24 female 1 4 0 6 6 152 3 1 2 89 21026 21027 21028 25 186 12 000 3 16 5 76 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 8 1 2 216 3 1 2 89 21029 25 186 12 000 3 16 5 74 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 7 178 3 1 2 89 21030 25 186 12 000 3 16 5 75 dB A 2 16 453 90 6 2 5 16 24 female 1 4 0 6 6 1 2 165 3 1 2 89 21031 21032 21033 25 186 12 000 3 16 5 80 dB A 2 16 453 90 6 2 5 ...

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