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©DYNAPAR

+1.800.873.8731

702820-0001  Rev. C

June 2012

NorthStar WIND 56 Instruction Manual

Page 8

2.2 To install the encoder frame, perform the following steps:

NOTES:

1.  The encoder and the wheel are a matched set and are not interchangeable. The serial numbers should be

double checked to ensure proper assembly and performance.  The serial number on the encoder is found
on the encapsulation (example: 102). The serial number on the wheel is found on the front of the wheel
(example: 102W).

2.  The ENDURANCE 56 wheel  consists of two parts:

A.  The hub (secured to the shaft).
B.  The pulse wheel (secured to the hub).

1)  Install Hub: 

 Position the hub so that the large flange faces the motor.  Slide the hub on the motor shaft

until it makes contact with the machined step. See Figure3. If there is not a machined step, see Figure 3a to
illustrate how to use the installation spacer to align the hub. The hub is now properly aligned. Apply Loctite
222 to the two 10-32 UNC set screws. Making sure the hub is firmly seated against the step or installation
spacer, use a 3/32 inch hex wrench to tighten the screws to a nominal 25 in-lbs.

2) Install Encoder Housing:

 Orient the encoder frame so the 4.5 inch I.D. surface will fit over the 4.5 inch C

flange (encapsulated side toward the motor). Do not bolt down.

3) Install the Pulse Wheel: 

While holding the encoder frame, position the pulse wheel so the label This Side

Out is visible. Slide it unto the shaft until it makes contact with the hub. Rotate the pulse wheel on the hub so
the three mounting holes are aligned. It may be helpful to use two 1/4-20 UNC screws lightly threaded into
the pulse wheel to help position the pulse wheel. Apply Loctite 222 to the three 8-32 UNC button head
screws. Use a 3/32 inch hex wrench to tighten the screws into the pulse wheel to a nominal 20 in-lbs. Re-
move the two 1/4-20 UNC screws from the pulse wheel.

4. Install Brake Plate and Encoder Housing Hardware:

 Place the brake plate onto the motor shaft so the

four counter bore holes align with the holes in the encoder frame. Insert the four 3/8-16 UNC screws through
the brake plate and encoder frame and into the motor frame. Use a 5/16 inch hex wrench to tighten a nominal
25 in-lbs.

HUB

INSTALLATION 
SPACER

HUB

ENCODER

PULSE WHEEL

Figure 3a: Hub alignment with
installation spacer

Figure 3: Typical Motor Mounting

Summary of Contents for NorthStar WIND 56

Page 1: ...Instruction Manual WIND 56 Magnetoresistive Encoder for Pitch Control Unit Applications 702820 0001 REV C brand NorthStarTM Patent Pending...

Page 2: ...DYNAPAR 1 800 873 8731 702820 0001 Rev C June 2012 NorthStar WIND 56 Instruction Manual Page 2...

Page 3: ...ation 9 2 3 Electrical Installation 10 2 4 Returning NorthStar brand Equipment to Dynapar 11 Methods and apparatus disclosed and described herein have been developed solely on company funds of Dynapar...

Page 4: ...ings have been disconnected and secured from all electrical power sources and 3 all accessory devices associates with the work area have been de energized If high potential insulation test is required...

Page 5: ...ve encoder sensor based unit has been designed for fast easy mounting onto a standard NEMA 56C motor face The basic design philoso phy is as follows The encoder frame is mounted onto the C face flange...

Page 6: ...CTRICAL CONNECTIONS MECHANICAL Shaft Speed 5 000 RPM Mounting Configuration 4 5 56C face mount for NEMA MG1 standards Housing Material Cast Aluminum Acceleration Rate 12 000 rpm sec max Shaft Length R...

Page 7: ...ile proper claims promptly with the carrier and insurance company Please advise us of such filing In case of parts shortages advise us immediately Dynapar cannot be responsible for any missing parts u...

Page 8: ...ch to tighten the screws to a nominal 25 in lbs 2 Install Encoder Housing Orient the encoder frame so the 4 5 inch I D surface will fit over the 4 5 inch C flange encapsulated side toward the motor Do...

Page 9: ...0001 Rev C June 2012 NorthStar WIND 56 Instruction Manual Page 9 Shown with customer supplied mating connector NOTE Be sure This Side Out is visible on the face of the pulse wheel after installation F...

Page 10: ...any wires without insulation For lengths over 100 feet use 18 gage or larger to a maximum of 1000 feet If shielded twisted pair wire is used do not cross channels Keep each pair of complementary chan...

Page 11: ...r must be obtained from a factory representative before returning the equipment to our service department When returning an instrument for service the following information must be provided before we...

Page 12: ...DYNAPAR 1 800 873 8731 702820 0001 Rev C June 2012 NorthStar WIND 56 Instruction Manual Page 12...

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