DYNABRADE
®
DYNABRADE, INC.,
8989 Sheridan Drive
•
Clarence, NY 14031-1490
•
Phone: (716) 631-0100
•
Fax: 716-631-2073
•
International Fax: 716-631-2524
DYNABRADE EUROPE S.àr.l.,
Zone Artisanale
•
L-5485 Wormeldange—Haut, Luxembourg
•
Telephone: 352 76 84 94 1
•
Fax: 352 76 84 95 1
© DYNABRADE, INC., 2004
PRINTED IN USA
Visit Our Web Site:
www.dynabrade.com
Email:
Disassembly/Assembly Instructions (continued)
Valve Body Assembly:
1.
Insert
01469
Regulator with o-rings and valve stem in place into valve body. Secure with
95558
Retaining Ring.
2.
Secure valve body in vise using
52296
Repair Collar with air inlet facing upwards. Insert
01464
Seal.
3.
Line up hole in valve stem with hole in housing (looking past brass bushing). Insert
01472
Tip Valve so that the metal pin passes through the hole in the
valve stem. Install
01468
Spring (small end towards tip valve).
4.
Place felt muffler in
94522
Muffler Cap. Install
94521
Muffler Base onto muffler cap.
5.
Install
95438
O-Ring into groove on muffler base. Place
95375
O-Ring and
94526
Spacer into recessed area of muffler cap.
6.
Slip
94523
Inlet Adapter through muffler assembly and install
95711
Retainer Ring into groove on inlet adapter.
7.
Install
01564
Air Control Ring into valve body housing.
8.
Apply Loctite
®
#567 PST Pipe Sealant to threads of
94523
Inlet Adapter and install entire muffler assembly onto valve body.
Torque 23 N•m/200 in. - lbs.
9.
Replace air fitting. Secure inlet adapter with a wrench before tightening air fitting.
10.
Install throttle lever and
12132
Pin.
Tool Assembly Complete. Please allow 30 minutes for adhesives to cure before operating tool.
Important:
Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the
tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/N
95842
) directly into air inlet
with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly penetrate motor.
Loctite
®
is a registered trademark of Loctite Corp.
96173 Motor Tune-Up Kit
•
Includes assorted parts to help maintain
and repair motor.
Optional Accessories
Open-End Wrenches
95262
– 14 mm open-end.
95281
– 19 mm open-end.
52296 Repair Collar
•
Specially designed collar for use in vise
to prevent damage to valve body
housing during disassembly/assembly.
50971 Lock Ring Tool
•
Lock Ring Tool has a 3/8 in. square socket
for use with 3/8 in. drive; breaker bar,
ratchet head, or torque wrenches.
Dynaswivel
®
•
Swivels 360° AT TWO PIVOT POINTS allowing the air hose to
drop directly to the floor while providing superb tool handling.
•
New
94300
1/4" NPT, non-marring composite construction.
Grease
•
Multi-purpose grease for all types of bearings, cams, gears.
•
High film strength; excellent resistance to water, steam, etc.
•
Workable range 0˚ F to 300˚ F
95541:
Push-Type Grease Gun (one-handed operation).
95542:
10 oz. (283.5 g) tube.
