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Important Operating and Safety Instructions

Carefully read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Warning: 

Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration.

Operating Instructions:
Warning:

Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.
Follow safety procedures posted in workplace.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of
purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at
our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective.
Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to
equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as
bearings, contact wheels, brushes, gears, etc., are not covered under this warranty.

3

Abrasive Impregnated Non-Woven Nylon

A non-woven synthetic fiber and an abrasive mineral are bonded together to
form a tough, open web that is chemically resistant and long-lasting. This web
design allows controlled conformable contact to workpiece contours, corners
and edges. The product wears away slowly, exposing new abrasive leaving a
uniform, consistent surface. It also conditions surfaces without removing or
damaging the base material and is excellent for deburring, cleaning, blending
and final finishing of metal, wood and plastics. It is available in many forms such
as belts, discs and wheels. Various mineral grades are available
ranging from very coarse to ultra-fine.

Cloth Polishing Belts

Used on power tools in conjunction with Dynuba

®

polishing compounds. The

result is brilliant cut, color and luster on metals such as stainless steel,
aluminum, copper and brass.

Coated Aluminum Oxide

The most widely used abrasive grain. This tough durable synthetic is used for
grinding and deburring high carbon steels, general metalworking and for 
sanding certain hardwoods.

Ceramic Coated Aluminum Oxide

Synthetic grain two-to-three times tougher than conventional aluminum oxide.

Coated Silicon Carbide

Excellent for sanding primer and sealer. This sharp, fast-penetrating grain is
used for sanding soft materials such as plastics and fibrous wood.

Coated Alumina Zirconia

Effective for coarse stock removal of metal and wood. This synthetic grain has
self-sharpening characteristics and provides continuous new cutting edges for
longer life and greater efficiency.

Abrasive Types and Cloth Polishing Belts

All abrasive accessories may be found in the most current Dynabrade

®

Catalog and abrasive literature.

Abrasive Belt/Contact Arm Change Instructions

To Change Belt:

To Change Contact Arm Assembly:

1.

Disconnect power source.

1.

Disconnect power source.

2.

Remove 

15312

Belt Guard by unscrewing 

15329

Screw.

2.

Remove 

15312

Belt Guard by unscrewing 

15329

Screw.

3.

Pull back on tension arm assembly.

3.

Pull back on tension arm assembly and remove abrasive belt.

4.

Remove and replace abrasive belt and belt guard.

4.

Remove 

95218

Rough Adjustment Knob.

5.

Connect power source.

5.

Remove contact arm and replace with desired arm, making sure

6.

Adjustment belt is tracking by turning 

95218

Rough Adjustment Knob

that the tab on the end of the arm is facing downward.

to the left or right accordingly while machine is running.

6.

Replace 

95218

Knob.

7.

Install abrasive belt and replace belt guard.

8.

Connect power source and adjust belt tracking by turning 

95218

Knob.

Housing Angle Adjustment: 

To pivot housing, loosen 

95311

Screw on housing with the supplied 9/64" hex wrench (P/N – 

95134

). Pivot housing to desired angle

and retighten 

95311

Screw.

Installing Side Handle: 

The side handle may be installed on either side of the gear case for right or left hand operation. Position the side handle on the side 

offering the best comfort and control of the tool. To install, thread side handle into side handle socket on desired side of gear case and tighten securely.

Summary of Contents for Electric Dynafile II 40501

Page 1: ...SONNEL GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammabl...

Page 2: ... or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed mental parts of the tool live and shock the operator See Definitions for label symbols on pg 4 TOOL DESCR...

Page 3: ...ction with Dynuba polishing compounds The result is brilliant cut color and luster on metals such as stainless steel aluminum copper and brass Coated Aluminum Oxide The most widely used abrasive grain This tough durable synthetic is used for grinding and deburring high carbon steels general metalworking and for sanding certain hardwoods Ceramic Coated Aluminum Oxide Synthetic grain two to three ti...

Page 4: ...le for outdoor use Be sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords sharp objects excessive heat and damp or wet areas Read and save all instructions for future reference 4 Housing Assembly Note Shaded parts represent 15372 Housing Assembly Na...

Page 5: ...8 Gear Pinion Set 10 42719 Retaining Ring 11 42720 Upper Spindle Bearing 12 42721 Lock Pin 13 42722 Screw 4 14 42723 Gear Case Assembly Includes 12 15 16 15 42724 Lock Spring 16 42725 Lock Button 17 42726 Side Handle 21 1 3 2 4 5 6 7 8 9 10 11 12 17 15 16 18 14 13 18 42729 Switch 19 42730 Cord Protector 20 42731 Cord Set 21 42732 Brush Holder 2 22 42733 Brush 2 23 42734 Brush Cap 2 24 42735 Brush ...

Page 6: ...18 L 60 to 80 grit Contact Wheel 5 8 dia x 3 8 W rubber 11329 Extra Length Arm 17 workable reach Belt Size 1 2 W x 44 L Contact Wheel 5 8 dia x 3 8 W rubber Platen 1 2 wide 11350 Bus Bar Excellent for cleaning oxide off electrical bus bars Arm has a 12 workable reach Belt Size 3 4 W x 34 L Contact Wheel 5 16 dia x 5 8 W steel Platen 3 4 wide optional 11220 11300 11301 11341 PolishTurbine Blades Of...

Page 7: ...8 5 8 Dia x 3 8 W Rubber Offset Arm prevent gouging 11078 11077 11052 11054 11322 1 2 x 18 5 8 Dia x 3 8 W Rubber Contains two 11395 Guide 11090 11077 11052 95610 Wheels Prevents Undercutting 11325 1 2 x 18 5 8 Dia x 3 8 W Rubber 1 2 W Steel Platen 11078 11077 11052 11054 11326 5 8 or 3 4 x 18 3 4 Dia x 5 8 W Rubber H D Version of 11206 Arm 11282 11281 11052 11285 11329 1 2 x 44 5 8 Dia x 3 8 W Ru...

Page 8: ...ium 2 Government Printing Office GPO Superintendent of Documents Attn New Orders P O Box 371954 Pittsburgh PA 15250 7954 Tel 1 202 512 1803 Reference Contact Information Dynapad Platen Pads Note Dynapad Platen Pads are PSA mounted and easily trimmed to size Exceptions 11024 and 11028 Steel Platens bolt on 14341 clamps on Unit 10 packages each Part Pkg Number Size Material Qty 11024 1 2 W x 3 L bol...

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