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Parts Page Reorder No. PD04•17

Effective March, 2004

Supersedes PD02•42

Electric Dynafile

®

II

Tool Manual – Safety, Operation and Maintenance

Models:

40500 – 120 V / 60 Hz 
40501 – Versatility Kit

WARNING

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,

eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Electric shock hazard. Avoid bodily contact with

grounded objects, bodies of water.

Do not damage cord set.

Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. For safety information, refer to Safety Requirements for the Use, Care and Protection of Abrasive Wheels
– ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Electric Motor
Operated Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

GENERAL SAFETY RULES

WARNING! Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

1. Keep your work area clean and well lit.

Cluttered benches and dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

Power tools create sparks which ignite

the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

1. Double Insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in polarized outlet only one way. If the plug

does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in 
any way.

Double Insulation       eliminates the need for the three wire grounded power cord and grounded power supply system.

2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is grounded.

3. Don't expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

4. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.

Replace damaged cords immediately.

Damaged cords increase the risk of electric shock.

(continued on next page)

SAFETY LEGEND

Summary of Contents for Electric Dynafile II 40501

Page 1: ...SONNEL GENERAL SAFETY RULES WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammabl...

Page 2: ... or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES 1 Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed mental parts of the tool live and shock the operator See Definitions for label symbols on pg 4 TOOL DESCR...

Page 3: ...ction with Dynuba polishing compounds The result is brilliant cut color and luster on metals such as stainless steel aluminum copper and brass Coated Aluminum Oxide The most widely used abrasive grain This tough durable synthetic is used for grinding and deburring high carbon steels general metalworking and for sanding certain hardwoods Ceramic Coated Aluminum Oxide Synthetic grain two to three ti...

Page 4: ...le for outdoor use Be sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords sharp objects excessive heat and damp or wet areas Read and save all instructions for future reference 4 Housing Assembly Note Shaded parts represent 15372 Housing Assembly Na...

Page 5: ...8 Gear Pinion Set 10 42719 Retaining Ring 11 42720 Upper Spindle Bearing 12 42721 Lock Pin 13 42722 Screw 4 14 42723 Gear Case Assembly Includes 12 15 16 15 42724 Lock Spring 16 42725 Lock Button 17 42726 Side Handle 21 1 3 2 4 5 6 7 8 9 10 11 12 17 15 16 18 14 13 18 42729 Switch 19 42730 Cord Protector 20 42731 Cord Set 21 42732 Brush Holder 2 22 42733 Brush 2 23 42734 Brush Cap 2 24 42735 Brush ...

Page 6: ...18 L 60 to 80 grit Contact Wheel 5 8 dia x 3 8 W rubber 11329 Extra Length Arm 17 workable reach Belt Size 1 2 W x 44 L Contact Wheel 5 8 dia x 3 8 W rubber Platen 1 2 wide 11350 Bus Bar Excellent for cleaning oxide off electrical bus bars Arm has a 12 workable reach Belt Size 3 4 W x 34 L Contact Wheel 5 16 dia x 5 8 W steel Platen 3 4 wide optional 11220 11300 11301 11341 PolishTurbine Blades Of...

Page 7: ...8 5 8 Dia x 3 8 W Rubber Offset Arm prevent gouging 11078 11077 11052 11054 11322 1 2 x 18 5 8 Dia x 3 8 W Rubber Contains two 11395 Guide 11090 11077 11052 95610 Wheels Prevents Undercutting 11325 1 2 x 18 5 8 Dia x 3 8 W Rubber 1 2 W Steel Platen 11078 11077 11052 11054 11326 5 8 or 3 4 x 18 3 4 Dia x 5 8 W Rubber H D Version of 11206 Arm 11282 11281 11052 11285 11329 1 2 x 44 5 8 Dia x 3 8 W Ru...

Page 8: ...ium 2 Government Printing Office GPO Superintendent of Documents Attn New Orders P O Box 371954 Pittsburgh PA 15250 7954 Tel 1 202 512 1803 Reference Contact Information Dynapad Platen Pads Note Dynapad Platen Pads are PSA mounted and easily trimmed to size Exceptions 11024 and 11028 Steel Platens bolt on 14341 clamps on Unit 10 packages each Part Pkg Number Size Material Qty 11024 1 2 W x 3 L bol...

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