Dynabrade Dynabug II Safety, Operation And Maintenance Download Page 8

98222 Motor Tune-Up Kit 

Includes assorted parts to 
help maintain and repair motor.

96232 (#2) Arbor Press

This arbor press is ideal for the disassembly 
and assembly of air motors.

96346 2" Bearing Separator

Use the separator to remove gears
and bearings.

Dynabrade Air Lube

Formulated for pneumatic equipment.

Absorbs up to 10% of its weight in water.

Prevents rust and formation of sludge.

Keeps pneumatic tools operating longer
with greater power and less down time.

95842: 

1pt. (473 ml)

95843: 

1gal. (3.8 L)

57874 Repair Kit:

Contains special tools for 
disassembly/assembly of machine.

57091 Bearing Press Tool

This tool is used to push against the I.D.
of the bearing.

96343 Retaining Ring Pliers

Internal/external retaining ring pliers.
Tip diameter - 0.038" (0.96mm)

95266

– 3mm Hex Wrench

DYNABRADE

®

DYNABRADE, INC.,

8989 Sheridan Drive   

Clarence, NY 14031-1490   

Phone: (716) 631-0100   

Fax: 716-631-2073   

International Fax: 716-631-2524

DYNABRADE EUROPE S.àr.l.,

Zone Artisanale    

L-5485 Wormeldange—Haut, Luxembourg    

Telephone: 352 76 84 94 1   

Fax: 352 76 84 95 1

© DYNABRADE, INC., 2004

PRINTED IN USA

Visit Our Web Site: 

www.dynabrade.com

Email:

[email protected]

1. American National Safety Institute – ANSI

24 West 43

rd

Street

Fourth Floor
New York, NY 10036
Tel: 1 (212) 642-4900
Fax: 1 (212) 398-0023

3. European Committee for Standardization

Rue de Stassart 36
B - 1050 Brussels, Belgium

2. Government Printing Office – GPO

Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: 1 (202) 512-1803

Reference Contact Information

Optional Accessories

Machine Exhaust Assemblies

Central Vacuum

Self Generated Vacuum (Vac-Ready)

Non-Vacuum

Index Key

No.

Part #

Description

1

57083

Vacuum Adapter

2

96197

Dowel Pin

3

57066

Muffler Body

4

95526

O-Ring 

5

59088

Vac Nozzle

6

57067

Vac Tube

7

57093

Vacuum Adapter

8

56027

Muffler Insert (2)

9

56028

Muffler Cap

10

59273

Muffler Assembly

1

2

3

7

3

8

9

3

8

9

10

4

5

6

Optional: 30 quantity Muffler Insert available, P/N 

56054

.

Summary of Contents for Dynabug II

Page 1: ...ls ANSI B7 1 Code of Federal Regulation CFR 29 Part 1910 European Committee for Standards EN Hand Held Non Electric Power Tools Safety Requirements and applicable State and Local Regulations SAVE THIS DOCUMENT EDUCATE ALL PERSONNEL SAFETY LEGEND SAFETY INSTRUCTIONS Carefully Read all instructions before operating or servicing any Dynabrade Abrasive Power Tool Products offered by Dynabrade are not ...

Page 2: ...ing the accessory before testing or use and or after assembling tool the DynabugIImust be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe operation Make sure that work area is uncluttered and visitors are at a safe range from the tools and debris Use a vise or clamping device to hol...

Page 3: ...tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our to...

Page 4: ...e Muffler 31 57066 Muffler Body 32 56027 Muffler Insert 2 33 56028 Muffler Cap 34 01464 Seal 35 58365 Tip Valve 36 01468 Spring 37 01494 Inlet Bushing 38 57897 Vacuum Tube 39 57083 Vacuum Adapter 40 96197 Dowel Pin 41 95526 O Ring 42 57068 Vacuum Nozzle 43 57067 Vacuum Tube 44 57093 Vacuum Adapter Index Key No Part Description Adhesive A2 Loctite 271 A3 Loctite 243 A8 Loctite 567 Torque N m x 8 85...

Page 5: ... the 59083 Felt Washer into the 59057 Seal and place these onto the shaft balancer See Drawing 1 3 Use the small end of the 57091 Bearing Press Tool along with the arbor press to install the 58368 Bearing onto the shaft balancer See Drawing 2 Note Be certain that the felt washer does not get pinched between the bearing and the shaft balancer 4 Use the large end of the 57091 Bearing Press Tool to i...

Page 6: ...Adapter 2 Install the 57896 Felt Seal onto the 57897 Vacuum Tube Insert the muffler body and cone muffler through the 57093 Vacuum Adapter 3 Use the 96034 12mm Hex Key to secure all of these components to the housing 4 Install the 56027 Muffler Inserts 2 and push the muffler cap onto the muffler body 5 Attach the sander to the central vacuum system Self Generated Vac to Central Vac 1 Use a 1 8 dia...

Page 7: ... Cylinder 1 X 18 01024 O Ring 1 T L 19 59077 Rear Bearing Plate 1 X 20 98463 Retaining Ring 1 T L 21 57890 Isolator Post 4 1 X 22 See Note Housing 1 T L 23 57888 Throttle Lever 1 X 24 98927 Pin 1 T X 25 98459 O Ring 1 T X 26 58363 Valve Stem 1 T X 27 59075 Speed Regulator 1 X 28 01025 O Ring 2 T X 29 95697 Retaining Ring 1 T L 30 57065 Cone Muffler 1 T R1 31 57066 Muffler Body 1 X 32 56027 Muffler...

Page 8: ... International Fax 716 631 2524 DYNABRADE EUROPE S àr l Zone Artisanale L 5485 Wormeldange Haut Luxembourg Telephone 352 76 84 94 1 Fax 352 76 84 95 1 DYNABRADE INC 2004 PRINTED IN USA Visit Our Web Site www dynabrade com Email Customer Service Dynabrade com 1 American National Safety Institute ANSI 24 West 43rd Street Fourth Floor New York NY 10036 Tel 1 212 642 4900 Fax 1 212 398 0023 3 European...

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