Dynabrade Dynabug II Safety, Operation And Maintenance Download Page 3

Maintenance Instructions

Important:

A Preventative Maintenance Program is recommended whenever portable power tools are used.

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify 

Model#

Serial#

and 

RPM

of your air tool.

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 

11405

Air Filter-Regulator-Lubricator (FRL) – Provides accurate

air pressure regulation and two stage filtration of water contaminates. Operates 40 SCFM/1,133 LPM @ 100 PSIG with 3/8" NPT female ports.

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the 
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 

95842

: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance: 

Check free speed of 

Dynabug

II

using a tachometer.

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, 
ketones, chlorinated hydrocarbons or nitro carbons.

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

Air tool stampings must be kept legible at all times, if not, reorder and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM.

Blow air supply hose out prior to initial use.

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 

95903

) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 

95842

) to the air line and start the tool a few times to lubricate air motor. 

Check for excessive tool vibration.

Handling and Storage:

Protect tool inlet from debris (See Notice Below).

DO NOT carry tool by air hose.

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the
date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall
repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our
examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations,
instructions and safety practices. It shall not apply to be equipment which has been subject to misuse, negligence, accident or tampering in any way so as
to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

Model

Motor

Motor

Air Inlet

Sound

Air Flow Rate

Air Pressure

Hose I.D.

Weight

Length

Height

Number

HP (W)

RPM

Thread

Level

CFM/SCFM (LPM)

PSIG (Bars)

Inch (mm)

Pound (kg)

Inch (mm)

Inch (mm)

58500

.15 (112)

10,000

1/4" NPT

81 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.6 (.7)

5-3/4 (147)

3.5 (91)

58501

.15 (112)

10,000

1/4" NPT

78 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.7 (.75)

8-1/4 (212)

3.5 (91)

58502

.15 (112)

10,000

1/4" NPT

83 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.6 (.7)

7 (180)

3.5 (91)

58503

.15 (112)

10,000

1/4" NPT

81 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.6 (.7)

6-1/4 (157)

3.5 (91)

58504

.15 (112)

10,000

1/4" NPT

78 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.7 (.75)

8-3/4 (222)

3.5 (91)

58505

.15 (112)

10,000

1/4" NPT

83 dB(A)

1.8/13 (368)

90 (6.2)

1/4" (6mm)

1.6 (.7)

7-1/2 (190)

3.5 (91)

Diagrams

Machine Specifications

Drawing 1

Drawing 2

Drawing 3

Drawing 4

59083

Felt Washer

59057

Front Bearing Seal

56046

Lock Ring

Motor Shaft

Balancer

57091

Bearing Press Tool

58368

Front Bearing

Motor Shaft

Balancer

57091

Bearing Press Tool

59076

Front Bearing

Plate

Motor Shaft

Balancer

59077

Rear Bearing Plate 
(w/ 

58368

Bearing)

Line-Up Pin

59051 

Cylinder Assembly

(w/Rotor & Vanes)

Motor Shaft

Balancer

Summary of Contents for Dynabug II

Page 1: ...ls ANSI B7 1 Code of Federal Regulation CFR 29 Part 1910 European Committee for Standards EN Hand Held Non Electric Power Tools Safety Requirements and applicable State and Local Regulations SAVE THIS DOCUMENT EDUCATE ALL PERSONNEL SAFETY LEGEND SAFETY INSTRUCTIONS Carefully Read all instructions before operating or servicing any Dynabrade Abrasive Power Tool Products offered by Dynabrade are not ...

Page 2: ...ing the accessory before testing or use and or after assembling tool the DynabugIImust be started at a reduced speed to check for good balance Gradually increase tool speed DO NOT USE if tool vibration is excessive Correct cause and retest to insure safe operation Make sure that work area is uncluttered and visitors are at a safe range from the tools and debris Use a vise or clamping device to hol...

Page 3: ...tolerances The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power Our warranty obligation is contingent upon proper use of our to...

Page 4: ...e Muffler 31 57066 Muffler Body 32 56027 Muffler Insert 2 33 56028 Muffler Cap 34 01464 Seal 35 58365 Tip Valve 36 01468 Spring 37 01494 Inlet Bushing 38 57897 Vacuum Tube 39 57083 Vacuum Adapter 40 96197 Dowel Pin 41 95526 O Ring 42 57068 Vacuum Nozzle 43 57067 Vacuum Tube 44 57093 Vacuum Adapter Index Key No Part Description Adhesive A2 Loctite 271 A3 Loctite 243 A8 Loctite 567 Torque N m x 8 85...

Page 5: ... the 59083 Felt Washer into the 59057 Seal and place these onto the shaft balancer See Drawing 1 3 Use the small end of the 57091 Bearing Press Tool along with the arbor press to install the 58368 Bearing onto the shaft balancer See Drawing 2 Note Be certain that the felt washer does not get pinched between the bearing and the shaft balancer 4 Use the large end of the 57091 Bearing Press Tool to i...

Page 6: ...Adapter 2 Install the 57896 Felt Seal onto the 57897 Vacuum Tube Insert the muffler body and cone muffler through the 57093 Vacuum Adapter 3 Use the 96034 12mm Hex Key to secure all of these components to the housing 4 Install the 56027 Muffler Inserts 2 and push the muffler cap onto the muffler body 5 Attach the sander to the central vacuum system Self Generated Vac to Central Vac 1 Use a 1 8 dia...

Page 7: ... Cylinder 1 X 18 01024 O Ring 1 T L 19 59077 Rear Bearing Plate 1 X 20 98463 Retaining Ring 1 T L 21 57890 Isolator Post 4 1 X 22 See Note Housing 1 T L 23 57888 Throttle Lever 1 X 24 98927 Pin 1 T X 25 98459 O Ring 1 T X 26 58363 Valve Stem 1 T X 27 59075 Speed Regulator 1 X 28 01025 O Ring 2 T X 29 95697 Retaining Ring 1 T L 30 57065 Cone Muffler 1 T R1 31 57066 Muffler Body 1 X 32 56027 Muffler...

Page 8: ... International Fax 716 631 2524 DYNABRADE EUROPE S àr l Zone Artisanale L 5485 Wormeldange Haut Luxembourg Telephone 352 76 84 94 1 Fax 352 76 84 95 1 DYNABRADE INC 2004 PRINTED IN USA Visit Our Web Site www dynabrade com Email Customer Service Dynabrade com 1 American National Safety Institute ANSI 24 West 43rd Street Fourth Floor New York NY 10036 Tel 1 212 642 4900 Fax 1 212 398 0023 3 European...

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