To Tool Station
Closed Loop Pipe System
(Sloped in the direction of air flow)
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor
and Receiver
Drain Valve
Air Hose
Air Flow
Refrigerated
Air Dryer
2
Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
OPERATING INSTRUCTIONS
Warning:
Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution:
Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. Operate tool ONLY under load.
• Keep hand and clothing away from working end of the air tool.
• Working end of the air tool has potential hazard of cutting.
Operation:
Be sure that any loose clothing, hair and all jewelry is properly restrained.
• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.
• BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a 3" Dynabuffer is issued for use, check tool RPM
(speed) with tachometer, see Routine Preventative Maintenance for procedure (pg. 3).
Caution:
This tool is not to be run at free speed. The tool is specifically designed to be low in vibration under load. Running the tool at free speed may
cause the buffing pad to become dislodged from the back-up pad.
Caution:
Tool RPM must never exceed accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special
mounting instructions.
• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.
• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.
• Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).
Caution:
After installing the accessory, before testing or use and/or after assembling tool, the 3" Dynabuffer must be started at a
reduced speed to check for good balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to
insure safe operation.
• It is imperative that the correct weight mated back-up pad be used with the tool to avoid excessive vibration. The tool is designed to use a Dynabrade P/N
56142
Pad; this pad has a mass of 30 grams.
• Ensure that self-fixing foam buffing pads are mounted concentrically to back-up pad.
• Precondition new foam buffing pads with buffing compound before use.
• Apply dab of buffing compound to sand scratch on work surface.
• Apply approximately a 6 pound load on the pad before throttling the tool on. Adjust the force on the pad as required to feel the “sweet spot” (low
vibration). Buffing for approximately 5 seconds with the pad flat on the work surface should remove the sand scratches of the initial process. Release the
throttle lever and then remove the tool from the work piece.
• Release the throttle lever in case of an interruption of the energy supply.
• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.
• Potentially explosive atmospheres can be caused by dust and fumes resulting from buffing. Always use dust extraction or suppression systems which are
suitable for the material being processed.
• Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
• Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electric power sources.
• Work may generate hazardous dust.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.
• This tool is front exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed thru the tool.
Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.
Air System
1
DROP/MIN.
20
SCFM
LUBRICATOR SETTING
•
Dynabrade Air Power Tools are designed to
operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.
•
Ideally the air supply should be free from moisture.
To facilitate removing moisture from the air supply,
the installation of a refrigerated air dryer after the
compressor and the use of drain valves at each
station is recommended.
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90 PSIG MAX
(6.2 Bar)
