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9160-00

BATTERY INSTALLATION

If you intend to use the power plant’s electric start system,
you will need to purchase  a battery to operate it.  Units
equipped with a recoil or rope start will operate satisfactorily
without a battery.  A twelve volt battery, group U1 rated at
235 CCA or larger is recommended for this electric start
engine generator set.  Follow the battery manufacturer's
recommendations for servicing and charging prior to use.

CAUTION:  EQUIPMENT DAMAGE

These electric start engines are NEGATIVE GROUND.
Use extreme caution when connecting the battery.
Connect the NEGATIVE battery terminal to GROUND.

For your safety always connect the positive battery cable to
the “bat+” terminal first.  Then connect the negative battery
cable to the “bat-” terminal.  Make sure all connections are
clean and tight.  Reverse the sequence when disconnecting,
disconnect the negative cable first.  These engines produce
enough direct current to keep a battery charged under
normal operating conditions, but were not intended to be
used as a battery charger.

WARNING:  PERSONAL INJURY

Lead acid batteries produce explosive hydrogen gas
when charging.  Keep sparks, flames, and burning
cigarettes away from the battery.  Ventilate the area
when charging or using the battery in an enclosed
space.  Lead acid batteries contain sulfuric acid, which
causes severe burns.  If acid contacts eyes, skin or
clothing, flush well with water.  For contact with eyes,
get immediate medical attention.

Battery Charging

Units equipped with electric start have a small flywheel
charger built into the engine flywheel assembly for
recharging the starting battery.  This flywheel charger
generates a small AC current that passes through a diode at
the end of the charging lead to produce a DC charging
current of about 1 AMP.  This circuit is not designed to be
used as a battery charging circuit to recharge dead
batteries.

LOW OIL LEVEL WARNING SYSTEM

This engine generator sets come equipped standard with
the Briggs & Stratton OILGARD warning system.

This low oil warning system will automatically stop the
engine when the oil level is low.  This feature is designed to
reduce costly repairs and downtime.

The OILGARD system uses a sensor in the engine
crankcase to sense the oil level. If a low oil level condition
should occur during operation, the low oil module will
ground out the magneto impulse, “killing” the engine.  To
get the engine restarted, you must add the required amount
of oil to the engine crankcase.

Use of the OILGARD system on applications that are
subject to shock, bumping or severe angles of operation (in
excess of 15 degrees) should be avoided.  This is
especially true if an unexpected shutdown would cause a
safety hazard
 or serious inconvenience for the operator.

UNPACKING

CAUTION:  EQUIPMENT DAMAGE

THIS UNIT HAS BEEN SHIPPED WITHOUT OIL.  Failure
to maintain the engine oil at the proper level will result in
serious engine dama
ge.

When you unpack your new ENGINE GENERATOR be sure
to remove all the information sheets and manuals from the
carton.

1. This power plant was in good order when shipped.

Inspect the power plant promptly after receiving it.  If
damage is noted, notify the transportation company
immediately; request proper procedures for filing a
“concealed damage” claim.  Title to the equipment and
responsibility for filing a claim rests with you when a
generator is sent F.O.B. shipping point.  Only you can
legally file a claim.

2. Before proceeding with the preparation of your new

engine generator set for operation, take a couple of
minutes to insure that the unit you have received is the
correct model and review the specification pages in
this manual to insure that this unit fits your job
requirements.

UNIT PREPARATION

Before your engine generator was shipped from our factory it
was fully checked for performance.  The generator was load
tested to its full capacity, and the voltage and frequency were
carefully checked and adjusted.

Lubrication

Before starting the engine, fill the crankcase to the proper
level with a good quality oil.  The recommended grade of oil
and quantity of oil required is listed in the engine operator's
manual.  The necessity of using the correct oil, and keeping
the crankcase full cannot be over emphasized.  Engine
failures resulting from inadequate or improper lubricant are
considered abuse and are not covered by the generator or
the engine manufacturer's warranty.

Gasoline Fuel

 When using gasoline always use a good grade of unleaded
fuel.  Leaded gasoline may be used if unleaded is not
available.  Gasoline containing alcohol, such as gasohol is
not recommended.  However, if gasoline with alcohol is used,
it must not contain more than 10 percent Ethanol and must be
removed from the engine during storage.  DO NOT use
gasoline containing methanol. Always insure that the fuel is
clean and free of all impurities.

WARNING: FIRE DANGER

Gasoline and its fumes are VERY explosive when proper
precautions are not taken.

Never use gasoline that has been stored for an extended
period of time as the fuel will lose its volatile properties and
you will be left with only the varnish residue.  This varnish like
substance will clog the carburetor and will not burn properly.
The use of a fuel additive, such as STA-BIL, or an equivalent
will minimize the formation of fuel gum deposits.  If a unit has
been out of operation for an extended period of time it is best
to drain old fuel from the engine and replace with fresh fuel
before attempting to start.

Summary of Contents for CSADL6000I/E

Page 1: ...INSTALLATION OPERATION and MAINTENANCE INSTRUCTIONS CSADL6000I E CSADL6000IE E ...

Page 2: ...CTIONS Initial Starting 4 Starting 4 Starting Hints 4 Stopping And Storage 4 Operating Speed 5 Connecting The Loads 5 OPERATOR CARE AND MAINTENANCE Engine Care 6 Generator Care 6 Cleaning 6 Troubleshooting Things To Check BEFORE You Call For Service 7 Complete Unit Parts List 8 Receptacle Panel Parts List 9 Wiring Diagram 10 WARRANTY 10 Read and understand all instructions in the manual before sta...

Page 3: ...RE HAZARD Gasoline and other fuels always present a hazard of possible explosion and or fire a Do not refuel when the engine is running or hot Allow the engine to cool at least two minutes before refueling b Keep fuel containers out of reach of children c Do not smoke or use open flame near the generator set or fuel tank d Keep a fire extinguisher nearby and know its proper use Fire extinguishers ...

Page 4: ... The generator winding might also be damaged CAUTION EQUIPMENT DAMAGE RUNNING THE GENERATOR SET UNDER THESE CONDITIONS MAY RESULT IN DAMAGING THE GENERATOR STATOR AS WELL AS THE MOTOR WINDING Because the heavy surge of current required for starting motors is required for only an instant the generator will not be damaged if it can bring the motor up to speed in a few seconds of time If difficulty i...

Page 5: ... is especially true if an unexpected shutdown would cause a safety hazard or serious inconvenience for the operator UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL Failure to maintain the engine oil at the proper level will result in serious engine damage When you unpack your new ENGINE GENERATOR be sure to remove all the information sheets and manuals from the carton 1 T...

Page 6: ... run position CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is warm Avoid over choking STARTING HINTS 1 Cold weather a Use the proper oil for the temperature expected b Use fresh winter grade fuel Winter grade gasoline is blended to improve starting Do not use summer gasoline 2 Hot weather a Us...

Page 7: ...r sets are inherently self regulating based on engine speed The engine governor will automatically adjust itself to the load No harm to the generator will result if it is operated with no load connected Proper utilization of the receptacles located on the control panel is necessary to prevent damage to either the receptacles or the generator The generator is a limited source of electrical power th...

Page 8: ...sembly from base b Remove foam pre cleaner by sliding it off the paper cartridge c Wash foam pre cleaner in liquid detergent and water d Wrap foam pre cleaner in cloth and squeeze dry e Saturate foam pre cleaner in engine oil Squeeze to remove excess oil f Install foam pre cleaner over paper cartridge Reassemble cover and screw down tight Replace the cartridge included with Dual Element Air Cleane...

Page 9: ...itor Defective stator Defective rotor field Circuit Breaker Over Loaded Trips Defective receptacle Defective circuit breaker Too small long of drop cord Voltage too high Engine speed is too high Generator Overloaded overheating Insufficient ventilation No output voltage Short in load disconnect Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ...

Page 10: ...nts 4 16249 000 4 Locknut 5 16 18 5 16250 000 1 Flange Nut 3 8 16 6 464 000 1 Cap Screw 3 8 16 X 75 7 16335 007 1 Generator Support 8 15676 005 1 Battery Tray 1 NI 15767 005 1 Negative Battery Cable 1 NI 15767 016 1 Positive Battery Cable 1 NI 15807 000 1 Battery Holddown Kit 1 9 15617 003 1 End Cover Assembly 10 63073 031 1 Cradle Assembly 11 58684 011 1 Edge Trim ...

Page 11: ...6 006 1 Complete Generator Assembly 14 15632 007 1 Engine B S Intek 1 210317 0191 B1 14 15632 008 1 Engine B S Intek 2 210312 0190 B1 15 468 000 2 Cap Screw 5 16 18 X 1 5 16 480 000 2 Lockwarsher 5 16 17 466 000 2 Cap Screw 1 4 20 X 75 18 512 000 2 1 4 Flat Washer 19 16133 000 2 Leather Washer 20 81018 008 1 Clamp 21 98771 000 1 Fuel Valve 22 62999 001 2 Fuel Line Clamp 23 40078 000 28 1 4 Fuel Li...

Page 12: ...rior to placing the unit in service The user shall assume all risks and liability in connection with determining the suitability of the unit for its particular use Neither the manufacturer nor the seller shall be liable for any injury loss or damage arising out of improper use or operation of this unit In no event is WINCO liable for incidental or consequential damages Some states do not allow lim...

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