Dyna-Glo DGY784BDP, Manual

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2
TABLE OF CONTENTS
Safety Information ......................................................................................................................... 3
Package Contents ......................................................................................................................... 6
Hardware Contents ....................................................................................................................... 7
Preparation ................................................................................................................................... 7
Assembly Instructions .................................................................................................................. 8
Operation Instructions ................................................................................................................... 13
Care and Maintenance .................................................................................................................. 20
Troubleshooting ............................................................................................................................ 22
Warranty ....................................................................................................................................... 23
Replacement Parts List ................................................................................................................ 24
Tips On Smoking .......................................................................................................................... 25
MODEL #DGY784BDP
VERTICAL GAS SMOKER
Français p. XX
Español p. XX
1
Français p. 27
Español p. 53
SAFETY INFORMATION
3
Please read and understand this entire manual before attempting to assemble, operate or install the
product. If you have any questions regarding the product, please call customer service at 1-877-447-
4768, 8:30 a.m. – 4:30 p.m. CST, Monday – Friday.
PACKAGE CONTENTS
6
PART DESCRIPTION QUANTITY
A Leg 4
B Burner & Control Unit 1
C Wood Chip Box 1
D Wood Chip Box Lid 1
E Water Bowl 1
F Cooking Grate 4
G Door Locking Bracket 2
H Top Damper Housing 1
I Smoker Body 1
J Lifting Handle 2
K Side Damper 2
L Temperature Gauge 1
M Upper Door 1
N “AAA” Battery (1.5V) 1
O Bottom Door 1
P Door Handle (Upper & Lower) 2
Q Cooking Grate Support 12
PART DESCRIPTION QUANTITY
ASSEMBLY INSTRUCTIONS
9
22
WARRANTY
23
This Vertical Gas Smoker is warranted against broken or damaged parts at the time of purchase. The
cast iron burner is warranted for 3 years. All other parts carry a one (1) year limited warranty except
the water bowl, which is warranted to be free of defects for 90 days. Paint is warranted to be free of
defects for 90 days except for rust, which may appear after repeated use.
This warranty does not cover damage or issues related to neglect, abuse or modifications to the
appliance. Repair labor is not covered.
All parts that meet the warranty requirements will be shipped at no charge via the discretion of GHP
Group Inc. (ground shipments, US Mail or Parcel Post ONLY). Any special handling charges (i.e.
Second Day, Overnight, etc.) will be the responsibility of the consumer.
All warranty claims apply only to the original purchaser and require a proof of purchase verifying
purchase date. Do not return parts to GHP address without first obtaining a return authorization
number from our customer service. This service is available by calling toll free 1-877-447-4768,
8:30 a.m. – 4:30 p.m. CST, Monday – Friday.
Some states do not allow the exclusion or limitation of incidental or consequential damages or
limitations on how long an implied warranty lasts, so the above limitations or exclusions may not
apply to you. This warranty gives you specific legal rights, and you may have other rights that vary
from state to state.
GHP Group Inc.
8280 Austin Avenue
Morton Grove, IL, USA
60053-3207
Item name: LP Gas Smoker
Model #: DGY784BDP
Rated BTU: 15,000 BTU/Hr
13
ASSEMBLY INSTRUCTIONS
12
ASSEMBLY INSTRUCTIONS
10
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not
light using the igniter
procedure.
1. The igniter electrode may be
covered with grease or residue.
2. The igniter electrode may have
a loose or disconnected wire.
3. No spark is being generated.
4. No gas flow or cylinder valve
not open.
5. Vapor lock at coupling nut
to LP cylinder.
1.Clean the igniter electrode.
2. Check the connection and
reconnect any loose or
disconnected wires.
3.Replace the AAA size battery
inside the igniter.
4. Make sure LP cylinder is not
empty or open cylinder valve.
5. Turn off knob and LP cylinder
valve. Disconnect coupling nut
from LP cylinder. Reconnect
and retry.
The burner will not
light with a match.
1. No gas flow or an obstructed
gas flow.
1. Check the fuel level. Clean the
venturi tube and burner.
DANGER
HARDWARE CONTENTS (shown actual size)
M6x12 Screw
Qty. 32
7
AA
BB
Before beginning assembly of product, make sure all parts are present. Compare parts with
package contents list and hardware contents above. If any part is missing or damaged, do not
attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 25 minutes
Tools Required for Assembly (not included): Phillips Head Screwdriver, 1/2 in. Wrench, and Pliers.
PREPARATION
M6x12
Shoulder
Screw
Qty. 8
5. Attach the lifting handles.
Insert 4 screws (AA) through the mounting
holes on one of the lifting handles (J) and
into holes on right side of smoker body (I).
Use a Phillips screwdriver to secure the
handles to the smoker body. Repeat on left
side.
Hardware Used
Hardware Used
7. Attach the door locking brackets.
Align the door locking bracket (G) holes with
the holes on the upper right side of the smoker
body (I). Note: slots on the brackets (G) must
be facing up. Thread 2 screws (AA) through the
holes in the door locking bracket and into the
threaded holes of the smoker body (I). Tighten
the screws (AA) using a Phillips screwdriver.
Repeat on lower right side.
9. Install the wood chip box and lid.
Slide the wood chip box (C) onto the lowest
cooking grate supports inside the smoker body
(I) and put the wood chip box lid (D) on top.
10. Install the water bowl.
Slide the water bowl (E) onto the cooking grate
supports inside the smoker body above the
wood chip box as shown.
11. Install the cooking grates.
Slide the 4 cooking grates (F) onto the top
cooking grate supports inside the smoker
body (I).
12. Mount the temperature gauge assembly.
Insert the probe of the temperature
gauge (L) through the middle hole of the
smoker door from the outside. Secure
with an M6 nut (DD) from inside panel
by using 1/2 in. wrench.
If you have any questions regarding the product, please call customer service at 1-800-963-0211,
8:00 a.m. – 6:00 p.m. EST, Monday – Thursday, 8:00 a.m. – 5:00 p.m. EST, Friday.
7
5
9
10
11
12
ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
Questions, problems, missing parts?
Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m. CST, Monday – Friday or log
on to customerservice@ghpgroupinc.com.
ANS Z21.89a-2008
CSA 1.18a-2008
(Tank not included)
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier
or your re department.
CALIFORNIA PROPOSITION 65
1. Fuels used in wood, charcoal, gas or oil fired appliances and the products of combustion
of such fuels, contain Chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the
State of California to cause cancer, birth defects or other reproductive harm.
• DO NOT use this product for anything other than its intended purpose. It is NOT intended for
commercial use. It is NOT intended to be installed or used in or on a recreational vehicle and/or boat.
• eep a fire extinguisher near this product at all times.
• This appliance is for outdoor use only in ell-ventilated areas. DO NOT operate it in a building,
garage or any other enclosed area, or under overhead construction.
•
A minimum clearance of 36 in. (92 cm) to combustible material is required on the front, sides and back.
It is very important to always maintain proper clearances to combustibles.
• The cylinder must be at least 24 in. (61 cm) from the appliance.
• DO NOT obstruct the flo of combustion air/or ventilation air for the appliance.
• When coo ing, the smo er must be on a level, stable noncombustible surface in an area clear of
combustible material, including long or dry grass.
• Care should be ta en to protect the fuel supply hose from damage from either pedestrian or vehicle
traffic.
• Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, ear,
cuts or leaks, the hose must be replaced prior to the appliance being used. The replacement hose
assembly shall be that specified by the manufacturer.
• Before each use chec that no dead leaves or debris are under the appliance.
• Store this appliance in a dry, protected location.
• The use of alcohol, prescription or nonprescription drugs may impair the user s ability to properly
assemble and safely operate this appliance.
• A
llow the smoker to cool to 115°F (45°C) before moving or storing. Use caution when lifting and moving
the appliance to avoid back strain or back injury. DO NOT move the appliance while it is in use.
• Al ays hang the regulator on the lifting handles hile not in use or disconnected ith the LP tan .
KEEP the fuel supply hose away from any heated surface(s).
SAFETY INFORMATION
4
• DO NOT store and use this appliance near gasoline or other combustible liquids or here other
combustible vapors may be present.
• DO NOT use this appliance as a heater.
• DO NOT leave the appliance unattended hile in use. eep children and pets a ay from the
appliance at all times.
• NEVER close the damper completely hile coo ing.
• If you must dispose of ashes in less time than it ta es for the ashes to completely cool do n, then
remove the ashes from the appliance, keeping them in the heavy-duty foil, and soak them completely
with water before disposing of them in a noncombustible container.
• This appliance ill be hot during and after use. Use insulated oven mitts or gloves for protection from
hot surfaces or splatter from cooking liquids.
• Ma e sure that the orifice of the control valve properly mates ith the burner mixing tube by
visual observation. Please refer to maintenance section.
• Use caution hen opening the door of the smo er hile in operation. eep hands, face and body
safe from hot steam or flare-ups. DO NOT inhale smoke.
•
DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker.
ALWAYS wear shoes that fully cover your feet while operating the smoker.
• Allo the smo er and its components to cool completely before conducting any routine cleaning
or maintenance.
• NE
VER use glassware, plastic or ceramic cookware on or in your smoker. Use metallic cookware only.
• NEVER operate the smo er ithout ater in the ater bo l. NEVER allo the ater to completely
evaporate. Check the water level at least every 2 hours. A sizzling sound may indicate a low water
level. Follow instructions in this manual for adding water while operating (see page 13).
• When using flavoring ood, add a sufficient amount prior to operation to avoid having to add ood
while operating. Adding wood while operating may splash hot water and cause serious injury.
• Use of accessories not intended for this smo er is not recommended and may lead to injury or
property damage.
• An LP cylinder not connected for use should not be stored in the vicinity of the smo er or any other
appliance. DO NOT store spare LP cylinders within 10 ft. of the smoker. LP cylinders must be stored
outdoors, out of reach of children. DO NOT store LP cylinders in a building, garage or any other
enclosed area.
• DO NOT store LP gas cylinders inside or on top of the smo er. Improper storage of cylinders could
lead to explosion, fire and/or personal injury. Cylinders are to be stored outdoors, out of reach of
children and must not be stored in a building, garage or any other enclosed area.
• While the smo er is not in use, the gas must be turned off at the supply cylinder.
• LP gases are heavier than air, tend to pool and collect in lo -lying areas, are easily ignited and are
highly flammable. Proper care and caution should be employed when dealing with any such fuels.
• The smo er should be turned off and all supply valves (on piping or on fuel cylinders) should be
closed in the event that the odor of unburned gas is detected. Do not attempt to use the appliance
until any gas leaks are fixed and/or the source of the unburned gas odor is accounted for.
SAFETY INFORMATION
5
• Do not use the smo er if the burner fails to light or fails to remain lit. Under such conditions, gas
should be turned off and the fuel cylinder should be disconnected.
• Use in high wind conditions that result in poor burner operation such as blowing out and flaring should
be avoided. If repositioning the appliance does not improve operation under such wind conditions,
the appliance should be turned off.
• Install the smoker with the hose regulator assembly extended the full length of the hose (24 in. minimum)
directly away from the appliance. When so configured, placement results in maximum tank to smoker
distance. When the smoker is operated, the hose/regulator and gas tank should be perpendicular to
wind direction. Placing tank closer than 24 in. to the smoker can overheat the tank and cause release
of propane through relief openings and can result in tank fire or explosion.
• Read and follo all arnings and instructions before assembling and using the appliance.
• Follo all arnings and instructions hen using the appliance.
NOTE: The installation must confirm with local codes or, in the absence of local codes, with either
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/ NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code,as
applicable.
A
B
C
D
E
F
G
H
I
J
L
M
Q
P
O
J
AA
x8
M6x12 Screw
I
J
AA
x4
M6x12 Screw
I
AA
G
C
D
E
I
I
I
F
ASSEMBLY INSTRUCTIONS
CONNECTING THE LP TANK
WARNING! ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED
TO PREVENT FIRE, DAMAGE AND/OR INJURY.
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise
to a full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple
is centered in the valve outlet. The coupling connects to the large outside threads on the
valve outlet. Use care – do not cross thread the connection.
5. Hand tighten the coupling clockwise until it comes to a full stop. Firmly tighten by hand only.
Do not use tools.
DD
L
Straight
CAUTION: In the connection
process, make sure the regulator
inlet connector mates with the
cylinder valve outlet properly,
safely and rml
y.
14
OPERATION INSTRUCTIONS
Any fuel supply cylinder used must be constructed and marked in accordance with specifications
for propane cylinders of the U.S. Department of Transportation (DOT) CFR 49, or the Standard
for Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods, CAN/CSA B339.
The appliance is to be used only with the 20-pound, vertical standing vapor withdrawal type tank
and must include a collar to protect the cylinder valve.
(A) DO NOT store spare LP cylinders under or near the smoker.
(B) NEVER fill cylinder more than 80% full.
(C) Do not store cylinder indoors.
WARNING
If instructions (A), (B),(C) above are not followed exactly, a fire causing death or serious injury may occur.
This smoker is designed to operate on LP (Liquid Propane) gas only. The gas cylinder used must include
a collar to protect the cylinder valve. The cylinder supply system must be arranged for vapor withdrawal.
Do not allow dirt or foreign material to get into or onto tank connection when it is not attached to the fuel
supply system. Use the protective cap provided.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT
FIRE, DAMAGE AND/OR INJURY.
The cylinder outlet must have Type 1 gas connection termination in order to mate with gas hose
provided with smoker. The pressure regulator and hose assembly supplied by the manufacturer
with the appliance must be used. Replacement pressure regulators and hose assemblies must
be those specified by the appliance manufacturer.
This unit is not to be utilized with a non-self-contained LP-gas supply system.
Valve/pressure regulators are factory set to the correct operating pressures. No attempts should be
made to adjust these settings.
DISCONNECT THE LP TANK
Make sure that the knob on the LP tank is turned clockwise to a full stop (CLOSED).
Hold the regulator in one hand, turn the coupling to the valve outlet counterclockwise
and unthread the connection by hand only. Do not use tools.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Always hang the regulator on the lifting handles (A) while not in use, disconnected from
the LP tank, and when the unit has cooled down.
STORE THE TANK IN A PROPER PLACE AS INDICATED IN THIS MANUAL.
15
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After connections are made, check all connections and fittings for leaks with a soap solution.
1. With all valves closed, apply the leak check solution (50/50 mix of dishwashing soap
and water) to all gas carrying connections and fittings.
2. Open tank valve.
Presence of bubbles at areas of wet solution indicates a gas leak. If leaks are detected or you smell
or hear gas, shut off the valve and repair the leak or replace the defective part.
Do not use the smoker until all leaks are corrected.
The gas hose/regulator assembly should be totally extended to the maximum distance so that
the hose is straight and the tank is as far from the smoker as it can be (Minimum 24 in.).
For vapor withdrawal, LP tanks are intended to be operated in the upright position only.
If the product is not in use, the gas must be turned off at the supply cylinder and the cylinder should
be disconnected from the appliance.
Storage of the appliance indoors is only permissible if the cylinder is disconnected and removed
from the appliance. Do not store cylinder indoors.
OPERATION
Before first use
Remove all hangings or plastic straps, if present.
Before you cook food in your smoker, it is important to “season” your smoker. Seasoning seals the
paint and interior of your smoker to enhance flavoring, durability and overall performance.
To season your smoker, simply use it as you normally would only do not cook any food. You will
need to follow all of the operating procedures in the next few sections of this manual.
Using your desired flavoring woods and marinades, burn your smoker at low temperature
(around 175°F) for 45 – 60 minutes. Let the smoker cool, and clean out the water and wood.
Once seasoning is complete, your smo er s interior ill have a durable, seasoned coating.
Adding Water
To add water before cooking, simply remove the water bowl and fill it with water slightly below the rim.
Then place the bowl back into the smoker. Enough water before cooking is recommended.
To add water while cooking, if a sizzling sound indicating lack of water is heard, or really need to
add water, open the bottom door with care and avoid taking in the smoke, use a long nose kettle-
like water can, stand yourself as far from the smoker as you can, fill the water bowl up to 1 in.
below the rim.
CAUTION: DO NOT pull the water bowl out beyond the rack when the smoker is hot.
16
OPERATION INSTRUCTIONS
Cooking Tip
Line the water bowl with aluminum foil before each use. This will make it easy to clean and help your
water bowl last longer.
To make adding water easier and safer, use a clean watering can with a long spout.
Adding Wood Chips
To add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood
chips. The amount and type of wood you use is entirely dependent on the desired amount of flavor.
Once the box is filled, place the lid on top of the box and set the box in the smoker.
To add wood chips while cooking, we recommend using tongs or long handled pliers to remove
the box lid and to place the pieces into the wood chip box without removing the box. It is not
recommended to remove the wood chip box while the smoker is in operation.
CAUTION: The wood chip box and lid get very hot. Avoid handling them while in use.
Always wear protective oven mitts when handling hot components.
Cooking Tip: Flavoring Wood
• Small ood chips or best inside the ood chip box.
• Use dry hard oods such as hic ory, pecan, apple, cherry or mesquite.
• Most fruit or nut tree oods produce excellent smo e flavoring.
• Do not use resinous oods such as pine or ply ood. These usually produce unpleasant flavoring.
• Let your taste be your guide. Experiment ith different types and quantities of ood chun s,
chips, or sticks. You can even mix woods.
• To produce more smo e and prevent fast burning, pre-soa the ood chips in a separate bo l
of water for at least 20 minutes, or wrap the chips in perforated aluminum foil.
• Most smo e flavoring occurs ithin the first hour of coo ing. Adding ood chips after the first
hour is typically not necessary unless extra smoke flavoring is desired.
17
OPERATION INSTRUCTIONS
18
OPERATION INSTRUCTIONS
Match Lighting Procedure
1. Repeat steps 1 through 5 of the igniter lighting system (PAGE 17).
2. Open both doors. Place a lit match on to the burner as shown below.
Quickly turn the control knob to the “HIGH” position. If the burner does not light in 5 seconds,
turn the control knob off, wait at least 5 minutes and for the gas to clear. Repeat the process.
19
OPERATION INSTRUCTIONS
Cooking Tip: Damper Adjustments
WARNING: The dampers on the smoker body and the handle on the top damper housing
may become very hot while cooking. Always wear a heat resistant glove when adjusting.
• For best performance, rotate the smo er so that the front or bac of the body is facing the ind.
This allows the adjustment of the dampers to be more effective and accurate.
• The t o dampers on smo er body should never be fully closed.
• Opening the damper of the top damper housing helps to exhaust both the heat and smo e.
• The ey to effective smo ing is to atch your heat indicator on the door and adjust the
dampers accordingly.
• Temperature maintenance is best controlled by different damper adjustment configurations.
Turning off the Smoker
CAUTION: The smoker can become very hot while in use.
Do not touch any portion of the smoker except for the door handle and burner control knob.
It may be necessary to use protective gloves.
1. Turn the burner control knob off by pushing in and rotating to “OFF”. The burner flame
should go out.
2. Turn off the LP cylinder valve by turning the knob clockwise until it cannot go any farther.
Follow all warnings and safety precautions before removing meat from smoker or preparing
the unit for storage. Please see page 20 for proper storage procedures and the important
warnings and safeguards on pages 2-5.
LIGHTING INSTRUCTIONS
CAUTION: If the flame extinguishes accidentally during ignition or operation,
immediately TURN OFF the cylinder valve and then TURN OFF the control knob.
Igniter Lighting System
1. Check all connections for leaks using the “soap water” test as explained on page 15
for “checking for leaks.”
2. Open both of the smoker cabinet doors. Always keep the doors open during lighting.
3. Check for any blockage to the venturi tube or burner, damper setting, ventilation setting.
Remove any foreign objects or matter.
4. Be sure the burner control knob is in the
“OFF” position.
5. Open the LP cylinder valve by turning
counterclockwise .
6. Push igniter on the control unit down 1 to 2
seconds then push and turn control knob to
“HIGH,” while still holding the ignitor button
down. At this point the burner should ignite.
7. If ignition does not take place within 5 seconds, immediately turn the control knob to OFF.
Wait 5 minutes and repeat above steps 6 and 7.
8. If burner still fails to light, try match lighting using the instructions on page 18.
9. Once the burner is lit, close the doors to allow heat to accumulate. The smoke stack
on the top of the smoker can be adjusted to the desired setting to allow proper ventilation
and combustion. NEVER CLOSE THE SMOKE STACK COMPLETELY.
Warning: Always light your smoker with both doors open.
HIGH
LOW
OFF
20
CARE AND MAINTENANCE
AFTER USE SAFETY AND MAINTENANCE
WARNING
• Use caution hen lifting and moving the smo er to avoid strain injuries.
Two people are recommended to lift or move the smoker.
• DO NOT store the smo er near gasoline or other combustible liquids or here combustible vapors
may be present. Keep the area around the smoker clear and free of combustible materials and vapors.
• DO NOT store this smo er in an area accessible to children or pets. Store the smo er in a dry,
protected location. Disconnect cylinder from smoker.
• DO NOT allo anyone to conduct activities around the smo er follo ing use until it has cooled.
It is hot during operation and remains hot for a period of time following use.
• DO NOT leave hot ashes unattended until the smo er cools completely.
• The smo er becomes extremely hot allo the smo er to cool completely before handling. If you
must handle the smoker while it is hot, ALWAYS wear protective oven mitts or heat-resistant gloves.
Allow the smoker to cool before removing and cleaning the grease pan.
• Dispose of cold ashes by rapping them in heavy-duty aluminum foil and putting them in a
noncombustible container.
• If you must dispose of the ashes in less time than it ta es for them to completely cool. Remove the
ashes from the smoker, keeping them in heavy-duty foil, and soak them completely with water
before disposing of them in a noncombustible container.
GENERAL CARE AND MAINTENANCE
CAUTION: All care and maintenance procedures are to be performed while the smoker is turned
off and cooled. Always perform maintenance by a qualified service person.
Clean the water bowl and cooking grate with hot, soapy water. Rinse and dry thoroughly. You may
prefer to coat the water bowl and cooking grid lightly with cooking oil or cooking spray.
Frequently check and clean the venturi and burner tubes for insects and insect nests. A clogged tube
can lead to fire beneath the smoker. Also make sure the smoker does not have any foreign objects
obstructing the flow of combustion and ventilation air.
To clean the inside and outside of the smoker cabinet, simply use a damp cloth. Spray-washing with
a water hose is not recommended. Moisture should be wiped away and not allowed to stand inside or
on top of the smoker. Once cleaned, you may prefer to lightly coat the interior of the smoker cabinet
with cooking oil or cooking spray.
If rust is present on the exterior surface of the smoker, clean the area with steel wool or emery cloth
and use heavy-duty, heat-resistant paint.
NEVER apply additional paint to the interior of the smoker. If rust is present on the interior of the
smoker, clean it thoroughly with steel wool or emery cloth and lightly coat the area with cooking oil
or cooking spray to help minimize recurring rust.
When an LP tank is not connected, and to help prevent dirt or other foreign particles from clogging
the regulator connector, hang the end of the hose and regulator assembly on the lifting handle (A).
Keep the ventilation opening(s) of the cylinder enclosure free and clear from debris.
21
CARE AND MAINTENANCE
Inspect the flames at the burner by looking through the observing hole on left side of the Burner and
control unit “H”. A good flame should be blue with a yellow tip 1 to 2 in. high. If flames are excessively
yellow and irregular, oil residue and food deposits may be collecting on the burner. Try cleaning the
burner surface with hot, soapy water and cleaning the holes with a pipe cleaner to improve the flames.
Bad flames may also be caused by poor venturi attachment to the orifice. Turn off the control knob
and cylinder valve, always let the smoker cool before cleaning or checking the assembly. Make sure
the orifice of the control valve properly mates with the burner mixing tube by visual observation from
the bottom of the appliance. The burner venturi tube should overlap the orifice and they should form
a straight line as shown in Figure A. Figures B & C show incorrect alignment.
WARNING: If the instructions above not followed, an explosion may result, possibly causing
serious bodily injury or death.
To protect your smoker from weather conditions, always keep it covered while not in use.
To obtain replacement parts or accessories, call 1-877-447-4768.
2”
Yellow
Light Blue
Blue
Good Flame Bad Flame
The flame goes out. 1. Disconnected gas supply hose.
2. High or gusting winds.
1. Reconnect the gas supply hose.
2. Move the grill out of the
windy area.
Flare-up. 1. Excessive cooking temperatures.
2. Grease and residue build-up.
3. Excessive fat in the meat.
4. Excessive oil in the marinade.
1. Reduce the flame level.
2. Clean the components.
3. Trim fat from the meat before
cooking.
4. Use a non-oil based marinade.
Yellow sooty flame. 1. Excessive cooking temperature.
2. Obstruction of gas flow.
3. Ventilation closed.
Damper closed.
1. Reduce the flame level.
2. Check and clean venturi tube
and burner.
3. Adjust ventilation
and damper accordingly.
25
SUGGESTED SMOKING TIMES AND TEMPERATURES
26
Please understand that these are only guidelines. All smokers are different. Take into consideration
other variables such as weather conditions, wind, ambient temperature, etc. and things can vary by as
much as an hour or more.
Learn to tell doneness visually as well as with temperature and time and you will be a much better
chef with the smoker.
TIPS ON SMOKING
Smoking foods is different from grilling foods. Smoking is typically done slowly and at a lower
temperature than grilling. The smoke produced by the wood infuses itself into the meat giving it that
great smoked flavor. Grilling is a much quicker cooking process using higher temperatures.
Al ays follo the manufacturer s recommendations for cleaning and care. Monitor your fuel
supply, running out of propane half ay through the smo ing process isn t fun. Consider purchasing
a spare propane tank as a back-up.
Here s a list of the most popular smo ing oods and a little information about each.
11
24
REPLACEMENT PARTS LIST
For replacement parts, call our customer service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m.
CST, Monday – Friday.
Printed in China
!
Spring
Clip
Qty. 2
CC
DD
x1
M6 Nut
Hardware Used
N
K
8. Attach the door handles.
Slide door handle (P) through brackets
in upper door. Using pliers, slide a spring clip
(CC) over the groove in the door handle as
shown. Repeat on bottom door.
Make sure both of the spring clips are securely
attached in the grooves of the handles.
8
Hardware Used
CC
x2
Spring Clip
CC
P
ASSEMBLY INSTRUCTIONS
4. Install the cooking grate supports.
Insert the cooking grate supports (Q) into the
corresponding holes on rack of the shelf inside
the smoker body (I) from the bottom up.
NOTE: There are 8 positions to install the
cooking grate supports. The cooking grate
supports can be installed into positions
according to the need of the owner.
4
I
Q
13. To install the “AAA” battery (N), remove the
igniter button by turning it counterclockwise
and inserting the “AAA” battery (N) with the
positive end facing out. Reinstall the ingniter
button by turning it clockwise and hand
tightening.
13
N
DANGER:
Failure to follow these
instructions could result
in fire, explosion, or burn
hazard which could cause
property damage, personal
injury or death.
DANGER:
If you smell gas:
1. Shut off gas to the appliance.
3. Open lid.
4. If odor continues, keep away from the appliance and
immediately call your gas supplier or your fire department.
Assembler/Installer: This instruction manual contains important information necessary for the
proper assembly and safe use of this appliance. Read and follow all warnings and instructions
before assembling and using this appliance.
Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Keep these instructions for future reference.
WARNING
DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.
DO NOT dispose of batteries in fire. Improper disposal may cause batteries to leak or explode.
The electronic ignition requires 1 “AAA” alkaline battery, which is included.
1. Never operate this appliance unattended.
2. Never operate this appliance within 10 feet (3 m) of any structure, combustible material
or other gas cylinder
3. Never operate this appliance within 25 feet (7.5 m) of any flammable liquid.
4. Never allow oil or grease to get hotter than 400°F or 200°C, if the temperature exceeds
400°F (200°C) or if oil begins to smoke, immediately turn the burner or gas supply OFF.
5. Heated liquids remain at scalding temperatures long after the cooking process. Never
touch cooking appliance until liquids have cooled to 115°F (45°C) or less.
6. If a fire should occur, keep away from the appliance and immediately call your fire
department. Do not attempt to extinguish an oil or grease fire with water.
Failure to follow these instructions could result in fire, explosion, or burn
hazard which could cause property damage, personal injury or death.
DANGER
DANGER:
DD
M6 Nut
Qty. 9
K
P
Q
OPERATION INSTRUCTIONS
6. Attach the side dampers.
Dampers (K) are installed from the inside of
smoker body (I). Thread the damper handle
through the back hole of the side damper slots.
Align the damper (K) with the mounting holes
and insert 4 screws (BB) from the outside of the
smoker body (I). Secure each bolt with nut (DD)
from the inside of the smoker body (I). Use a
Phillips screwdriver and wrench to tighten the
nuts and bolts. Do not over-tighten. Damper
must be able to slide easily from side-to-side.
Hardware Used
6
BB
x8
M6x12
Shoulder Screw
I
BB
K
DD
x8
M6 Nut
DD
ASSEMBLY INSTRUCTIONS
8
1. Attach the legs.
Align one leg (A) with mounting holes on the
bottom of the smoker body (I). Thread screws
through holes from outside of unit. Nuts are
pre-welded to the cabinet. Repeat for other
3 legs (A). Tighten all screws (AA) with a
Phillips screwdriver.
Hardware Used
AA
x12
M6x12 Screw
2. Attach the burner and control unit.
Open the bottom door of the smoker body (I).
Turn the burner and control unit (B) upside
down and place it on the bottom of the smoker
body (I), making sure the 4 mounting holes on
the burner and control unit (B) are aligned with
the holes on the smoker body (I). Note: The
control knob should be on the same side as the
door. Check that the burner is properly installed
on the orifice before attaching the burner and
control unit (B). Thread bolts (AA) through holes
from outside of unit. Securely tighten the unit
to the bottom with a Phillips screwdriver.
3. Attach the top damper.
CAUTION: This unit is HEAVY! Do not
attempt this step without assistance!
Close the two doors. With the assistance of
a helper, stand the unit upright on its legs on
a firm and level surface. (Make sure that the
burner/control unit and legs are attached). Open
the upper door. Position the top damper (H)
with control arm to the right as shown and align
the screw holes of the damper by placing it
up through the inside of the smoker body (I).
Attach the damper (H) by using 4 screws (AA).
Securely tighten with a Phillips screwdriver.
DO NOT ATTACH BY PLACING THE BOTTOM
OF THE DAMPER (H) ON TOP OF THE
SMOKER BODY (I)
2
A
I
AA
B
I
AA
Hardware Used
AA
x4
M6x12 Screw
1
3
H
I
Hardware Used
AA
x4
M6x12 Screw
Control
arm
AA
PART DESCRIPTION PART #
1 Leg 301-01016-00
2 Burner and Control Unit - includes 312-11015-00
burner box, cast iron burner, burner
support bracket, LP gas hose and
regulator assembly, control panel,
knob bezel.
3 Wood Chip Box 301-01028-00
4 Wood Chip Box Handle Only OR 301-01029-02
Wood Chip Box Lid Handle Only
5 Wood Chip Box Lid
(without handle)
301-01029-00
6 Water Bowl 301-02017-00
7 Cooking Grate (5/4 mm dia) 301-01014-00
8 Door Locking Bracket 302-01008-00
9 Lifting Handle 301-01010-00
10 Cooking Grate support 302-01030-00
11 Top Damper Plate
(w/ handle/housing)
312-01001-04
12-12025-00
PART DESCRIPTION PART #
12 Smoker Body 312-12001-00
13 Temperature Gauge and Nut 211-02005
14 Logo Plate----Dyna-Glo 211-02002
15 Upper Door 302-02002-00
16 Bottom Door 302-02102-00
17 Door Handle Crank 302-02007-02
18 Door Handle Grip 302-02007-01
19 Side Damper Plate
(with handle)
312-01001-06
20 Igniter Ground Wire 301-01015-08
21 Ignition Cap Spring only 301-01015-05
22 Electronic Ignitor with cap 301-01015-06
23
Push Button Cap only 301-01015-03
24 Control Knob 301-01015-01
25 Igniter Electrode and Ignition Wire 301-01015-07
N/A Hardware Bag
312-12026-00
N/A O ner s/Instruction Manual 312-12025-00
1
14
25
3
6
4
8
10
2
15
16
12
7
17
5
24
20
23
19
11
13
18
9
21
22
STOP!
DYNA-GLO
®
VERTICAL GAS SMOKER
WARNING:
The hose to tank attachment creates a potential
trip hazard for user and pedestrians - use caution.
Do not allow or cause the gas tank or appliance
to tip.
MINIMUM 24 IN. (610 MM)
!
Type of Wood Suggested Food Comments
Apple All meats
Mild and sweet flavor with a slight hint of fruity flavor. Each
species of Apple wood should offer a slightly different
flavor. Apple smoke produces an attractive browning effect.
Almond All meats Produces a sweet smoke with a natural nutty flavor.
Ash Fish and red meat Very light flavor.
Citrus Pork and chicken Lemon and orange wood produce light but fruity flavor.
Cherry Pork and beef Light and fruity flavor.
Fruitwood Pork, poultry and fish
Wood such as Peach, Pear and Plum produce a mild but
sweet smoke with a hint of fruity flavor.
Grapevine Poultry, game and lamb
Grapevine wood produces a lot of smoke. A little wood
goes a long way. It produces a tart flavor that has a hint of
fruit.
Hickory Pork and beef
Hickory is arguably the favorite wood for smoking. Hickory
produces a very strong flavor so we recommend starting
slow with this wood.
Maple Pork and poultry Light and sweet
Mesquite Beef, chicken and fish
This wood burns very hot so be aware. Much like Hickory,
Mesquite is very popular and produces a strong flavor.
Oak
Red meats, game, ribs
and fish
Another wood that produces a heavy smoke. Start slow
with this wood.
Pecan Ribs and red meat Produces a light smoke that offers a sweet and nutty flavor.
Food to be Smoked Suggested Smoking Temperature Estimated Time to Complete
Brisket (Sliced or Pulled) 225 degrees
1.5 hours/pound
Pork Butt (Sliced or Pulled) 225 degrees 1.5 hours/pound
Whole Chicken 250 degrees 4 hours (approx.)
Chicken Thighs 250 degrees 1.5 hours
Chicken Quarters
250 degrees 3 hours
Whole Turkey - 12 lb .
240 degrees 6.5 hours
Turkey Leg 250 degrees 4 hours
Meat Loaf 250 -300 degrees 3 hours
Spare Ribs
225-240 degrees 6 hours
Baby Back Ribs
225-240 degrees 5 hours
Smoked Corn
225 degrees 1.5 - 2 hours
Smoked Potatoes
225 Degrees 2 - 2.5 Hours
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(Tank not included)
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Figure A Figure B Figure C
Correct Wrong Wrong