Dyna-Fog CYCLONE ULTRA 2734 Operation And Maintenance Manual Download Page 7

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PRINCIPLES OF OPERATION 

 
 

The  machine  consists  of  a  motor/blower  assembly,  blower  housing,  a  nozzle, 
formulation  tank,  tank  neck  filter,  metering  valve,  check  valve  and  shutoff  valve 
(solenoid or manual, depending of the model). The various components are identified in 
the fluid systems diagram and major components diagram. 
 
The blower is a two-stage centrifugal compressor driven by a universal motor operating 
at a speed of 20,000 rpm. The blower moves a large amount of air through the nozzle 
system. The flexible hose is located between the nozzle and the blower housing to allow 
easy  orientation of the  nozzle  to  direct the  spray  into  hard  to  reach  areas. The nozzle 
has six (6) stationary fins, which direct the air to create a swirling effect of the air mass 
as it leaves the nozzle. In the center of this exiting swirling air, a liquid supply spout tube 
injects formulation. The formulation is sheared into tiny aerosol droplets and dispersed 
into the atmosphere. 
 
The  liquid  is  delivered  to  the  liquid  spout  by  a  combination  of  positive  and  negative 
pressures. A negative pressure is generated in the nozzle by the exiting air mass and a 
positive pressure is generated inside the blower housing and sampled to pressurize the 
formulation tank. The positive pressure minimizes the effect of the variation of the flow 
rate due to the difference in the static head of the liquid when the nozzle is at higher or 
lower position.  
 
The  rate  of  flow  is  controlled  by  a  metering  valve  located  at  the  left  side  of  the  tank. 
Generally, the sizes of the output droplets increase with increasing flow rates and with 
increasing viscosity of the liquid being dispensed.  
 
The check valve allows the airflow from the blower housing to the tank, and avoid any 
return of pressurized air/vapor or liquid to the blower housing. 
 
The vented tank cap in combination with the air coming from the blower housing, allow 
a  medium  positive  pressure  inside  the  formulation  tank  when  the  machine  is  in 
operation, and equalize the tank pressure to the atmospheric pressure in relatively short 
period of time, when the machine is turn off.  
 

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CYCLONE ULTRA 2734

Page 1: ...1 P a g e DYNA FOG CYCLONE ULTRA Ultra Low Volume Sprayer MODEL 2734 2736 OPERATION AND MAINTENANCE MANUAL TM...

Page 2: ...IAGRAM 8 MAJOR COMPONENTS DIAGRAM 9 GENERAL DIMENSIONS 10 HOUSING ORIENTATION 10 FLOW RATE 11 MAINTENANCE 12 ELECTRICAL SCHEMATIC 13 ROTARY FAN REPLACEMENT 14 SPARE PARTS FOR THE MOTOR 15 EXPLODED DIA...

Page 3: ...ne and the marked rating of the extension cord A single extension cord only should be used When two or more extension cord are placed in series the rated current carrying capacities of the cords may n...

Page 4: ...inguishing all pilot lights and turning off all unnecessary electric power To avoid danger of fire or explosion in an enclosed space the enclosed volume fogging time and required formulation volume sh...

Page 5: ...ng parts Do not Restrict the motor blower inlet area Do not Tamper with the output nozzle Do not Allow the machine to operate unattended Do not Apply more than one gallon of formulation per 50 000 cub...

Page 6: ...rehouses homes and farm buildings The particle sizes generated range from 7 to 30 microns VMD obtained using water Machine output and particle size are dependent upon the viscosity of the liquid being...

Page 7: ...the atmosphere The liquid is delivered to the liquid spout by a combination of positive and negative pressures A negative pressure is generated in the nozzle by the exiting air mass and a positive pr...

Page 8: ...8 P a g e FLUID SYSTEM DIAGRAM Cyclone Ultra...

Page 9: ...9 P a g e MAJOR COMPONENTS DIAGRAM Cyclone Ultra...

Page 10: ...10 P a g e GENERAL DIMENSIONS...

Page 11: ...ormulatio n Droplet Size Microns LOW 40 ML MIN 1 4 OZ MIN 8 VMD 37 ML MIN 15 VMD 12 ML MIN 0 4 OZ MIN 20 VMD MED 83 ML MIN 2 8 OZ MIN 10 VMD 80 ML MIN 2 7 OZ MIN 18 VMD 48 ML MIN 1 6 OZ MIN 22 VMD MAX...

Page 12: ...er Assembly 4 If it becomes necessary to disassemble the Machine Flow Valve for cleaning be careful not to enlarge the metering orifice or damage the taper of the valve steam as this will affect the c...

Page 13: ...13 P a g e ELECTRICAL SCHEMATICS...

Page 14: ...rated without air intake filter or if disinfectant is applied in a closed room The Fresh Air Intake hose P N 62060 is recommended for those kinds of applications When the machine is disconnected from...

Page 15: ...the nut onto the shaft thread SPARE PARTS FOR THE MOTOR ITEM QTY P N DESCRIPTION VOLTAGE 1 1 39651 5 Rotary Fan 4 93 O D 110 130 VAC BLOWER 120 VAC SERVICE KIT P N 63534 2 1 39651 5 Rotary Fan 4 93 O...

Page 16: ...16 P a g e CYCLONE ULTRA EXPLODED DIAGRAM...

Page 17: ...WER 115 V 1 62340 BLOWER 230 V 18 1 62002 1 HOUSING CLOSURE 19 1 62160 SCREW 10 16 x 1 25 SHWH 20 5 62161 SCREW 10 16 x 75 THR 21 2 62309 2 MOTOR BRUSH 115 V 2 62340 1 MOTOR BRUSH 230 V 22 1 62366 GAS...

Page 18: ...AY BRASS WITH FILTER ITEM QTY PART NUMBER DESCRIPTION 1 1 32692 1 NUT PACKING BRASS 2 1 32690 WASHER PACKING 3 1 32691 WASHER BRASS 4 1 62319 1 STEM VALVE 5 1 62180 VALVE BODY BARB AY 6 1 10100 110 O...

Page 19: ...19 P a g e NOISE LEVEL COMPARISON CHART The Cyclone Ultra hand held electric aerosol applicator is a relatively quite machine as shown in above comparison...

Page 20: ...20 P a g e REV 10 09 Rev 11 4 2013...

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