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Dymax BlueWave

75 Rev. 2.0 User Guide

UV Light-Curing Spot Lamp

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Instructions for Safe Use

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Setup and Operation

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Maintenance

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Ordering Spare Parts and Accessories

System Discontinued 1/1/2018

Summary of Contents for 40077

Page 1: ...Dymax BlueWave 75 Rev 2 0 User Guide UV Light Curing Spot Lamp Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories System Discontinued 1 1 2018 ...

Page 2: ... 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that contained i...

Page 3: ... 10 Settings and Adjustments 12 Intensity Adjustment 12 Intensity Validation 12 Intensity Control 12 Setting the Cycle Duration 13 Lamp Dual Hour Meter 14 System Operation 15 Maintenance 16 Lightguide Maintenance 16 Fuse Replacement 16 Fan Filter Maintenance 16 Bulb Replacement 17 Troubleshooting 19 Frequently Asked Questions 20 Spare Parts and Accessories 22 Spare Replacement Parts 22 Options Acc...

Page 4: ...re manuels établir un lien avant de mettre en place et de faire marcher cette nouveau système de lampe de tache ou cette composants individuel Si vous rencontrez un problème avait n importe de questions ou si vous voudrez de nous aider avec tes suggestions ou conseillations s il vous plait contacte notre départements technique ou service client Dymax formé professionnels attendre à vous servir Whe...

Page 5: ...ent AVERTISSEMENT Remmarquez toujours besoin de sécurité PRÉ CAUTION Risque de décharge électrique quand le couvert est enlever PRÉ CAUTION Le couvert est chaud a le touche quand l élément est en opération L équipment ètre concu pour ètre utilisé correctement constituer avec composants brancher correctement et marché en conformément avec instructions important Le plan étais developer pour render a...

Page 6: ...systems UV exposure high temperature surfaces ozone and bright visible light UV Exposure Standard Dymax UV light curing systems have been designed to primarily emit UVA light Figure 1 UVA light is generally considered the safest of the three UV ranges UVA UVB and UVC Although OSHA does not currently regulate ultraviolet light exposure in the workplace the American Conference of Governmental Indust...

Page 7: ...or acrylic are commonly used to create shielding where some level of transparency is also desired Flexible Film Translucent UV blocking flexible urethane films can be used to quickly create workstation shielding This UV blocking flexible urethane film is available from Dymax High Temperature Surfaces Surfaces exposed to high intensity curing lights will rise in temperature The intensity distance e...

Page 8: ...mperature control of the unit A cover closed switch and lightguide sensing switch add to the safety of the unit Fan filters should be changed or cleaned frequently to prevent blockage and reduced ventilation airflow Electric shutters are supplied with timed and manual shutter operating modes The lightguide is separate and plugs into the lightguide entrance fitting on the front panel the forward fa...

Page 9: ...tact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included with the BlueWave 75 BlueWave 75 Spot Curing Lamp 1 BlueWave 75 Spot Curing System User Guide 2 UV Protection Goggles 3 Power Cord Style Depend...

Page 10: ...nnection in the back of the unit A Ground Stud is provided on the back of the unit if additional grounding is desired Figure 4 Rear Cable Connections 3 Remove the protective end caps from the Lightguide purchased separately Visually inspect the two ends to verify that no foreign material is present If required the ends of the Liquid Filled Lightguide can be cleaned with isopropyl alcohol to remove...

Page 11: ...l position the Shutter operates directly from the Footswitch and will remain open as long as the switch is depressed In the timed position the open duration of the Shutter is determined by the setting on the electronic Shutter Timer A momentary depression of the Footswitch will initiate the timed cycle and the Shutter will remain open for the duration of the cycle the counter will count down the t...

Page 12: ... to production Dymax advises customers to conduct testing to determine the time and intensity required to fully cure their resin in their specific application Typically users validate by one of the following methods Set Exposure Time Determine Intensity Users can specify a cure time and through empirical testing determine the intensity required to achieve full cure As with any manufacturing proces...

Page 13: ...t Indicator This setting becomes active when the Shutter Timer is reset by pressing the RST Button Reset Button on the lower left face of Shutter Timer K P Key Protect This setting is always lit as the function of the Shutter Timer is programmed at the factory and locked before shipment OUT Output Indicator This setting is displayed when the relay is switched on and is not displayed when the relay...

Page 14: ...nel large rocker switch left of the Shutter Timer Program the correct time into the Timer and depress the Footswitch The Shutter will open and the preset value will begin to count backward When the Timer reaches 00 00 it will reset to the programmed value and the Shutter will close The Timer can be stopped once started by pressing the Reset Button on the lower left face of the Timer If power is re...

Page 15: ...duration 4 The Lightguide can be hand held fixed over the curing area using an optional Lightguide Mounting Stand PN 39700 or fixtured using custom tooling The UV and visible light emitted from a Lightguide diverges As a result the intensity decreases and the curing area increases with distance from the end of the Lightguide Figure 11 shows this relationship for the 5 mm Liquid Lightguide Values g...

Page 16: ...that are installed in the Power Receptacle To remove the Fuses unplug the unit and remove the Fuse Holder with a small screwdriver Figure 12 Remove the Fuses from the Fuse Holder and install new Fuses Replace the Fuse Holder into the Power Receptacle Figure 14 Figure 12 Power Receptacle Figure 13 Fuse Holder Figure 14 2 0 Amp Fuse PN 41279 Fan Filter Maintenance The external Fan Filters should be ...

Page 17: ...ck end of the Bulb down to un seat the top edge and remove the Bulb Figure 17 Bulb Replacement Step 3 4 Using powder free gloves unpack the new Bulb PN 40205 Take care not to bend the Flat Electrode in the center of the Bulb 5 Orient the new Bulb so the Side Electrode Wire is positioned at the side of the housing that is open Carefully seat the bottom edge Figure 18 The lower Retaining Spring Wire...

Page 18: ...ess the Reset Button located on the back of the unit This will reset the Bulb Hour Meter but not extinguish the Change Bulb Indicator Light Cycle the system power once to reset the Change Bulb Indicator Light Figure 20 Bulb Replacement Step 7 Note Fan Filters included with replacement bulbs MUST also be replaced during a bulb change 8 Once the new Bulb is installed and operational it is recommende...

Page 19: ... Replace Fuse if defective Low output intensity or System fails to cure adhesive in allotted time Bulb beyond useful life Use a Radiometer to measure output intensity Dymax ACCU CAL 50 or equivalent Replace Bulb Reflector Assembly if beyond useful life Transmission loss in Lightguide too great Compare Lightguide output against new Lightguide or use the Dymax Lightguide Simulator to determine trans...

Page 20: ...he safety shutdown point CHANGE BULB and 2000 0 will alternate on the Hour Meter and the Bulb will not light When this happens the BlueWave 75 will no longer supply an ignition voltage until a new Bulb is installed and the Reset Switch is pressed on the back of the equipment The power must be on for this reset to be performed The Reset Switch should always be pressed whenever a new Bulb is install...

Page 21: ...ing environment will help prevent the build up of dust and other debris from collecting on the mechanical parts of the BlueWave 75 Debris that settles in the piston well Adjustment Screw can hinder the movement of the Shutter Solenoid Piston Shutter alignment to Reflector Mount incorrect The Shutter is a mechanical part which may wear after extended use The alignment of the Shutter to the Bulb Mou...

Page 22: ...ip Reflector Upper Teflon 38548 Clip Spring Lower 39609 Feet Rubber Bumper 38572 Filter Dual Fuse IEC AC Inlet 37178 Filter Bandpass 35986 Footswitch 40402 Harness to Hour Meter 40728 Hour Meter 40730 Power Supply 75W Assembly 40089 Shutter Guide 40224 Spring Solenoid Plunger 40309 Shutter Tear Drop SS 40313 Lightguide and Lamp Mount Assembly 40054 Switch Manual Timer 36654 Switch Power 36288 Time...

Page 23: ... 38477 Liquid D 4 Pole Lightguide 3 mm X 1 Meter 38478 Fiber Optic 2 Pole Lightguide 3 mm x 1 Meter 39783 Fiber Optic 3 Pole Lightguide 3 mm x 1 Meter 39787 Fiber Optic 4 Pole Lightguide 3 mm x 1 Meter 39791 Lightguide Simulator 38408 Lightguide Mounting Stand 39700 Additional liquid and fiber optic single and multi pole lightguide configurations are available Contact Dymax for assistance Contact ...

Page 24: ...ize IR Shutter Timer Digital LED timer up to 99 99 seconds manual or timed shutter Shutter Activation Footswitch Cooling Filtered thermally controlled single fan configuration Operating Conditions Temperature range 2 38 C humidity limit non condensing Hour Meter Digital LCD Total unit operating hours non re settable Total Bulb hours re settable Housing Dimensions 12 x 12 25 x 6 5 30 5 cm x 31 1cm ...

Page 25: ...ength from within approximately 400 to 320 nm of the spectral band 4000 to 3200 Ultraviolet B UV B UV of medium wavelength from within approximately 320 to 280 nm Ultraviolet C UV C UV of short wavelength below 280 nm we say from 280 to 200 nm a large amount of this energy is present in the sunlight Visible Light that can be seen 400 700 nm Dose is irradiance integrated over time or Irradiance W c...

Page 26: ...max Corporation will void any effective warranties and may result in damage to the equipment Replacement Bulb Warranty If the bulb fails to ignite during the warranty period of 2 000 hours and all Bulb History Cards for a specific BlueWave have been returned to Dymax the bulb will be replaced under warranty IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED ...

Page 27: ...rts Included 10 Product Overview 8 Reset Button 14 Reset Indicator 14 Safety 5 Sécurité 5 Set Value 14 Settings and Adjustments 12 Intensity Adjustment 12 Intensity Control 13 Intensity Validation 13 Lamp Dual Hour Meter 15 Setting the Cycle Duration 13 Shutter Timer 13 Sicherheitshinweise 6 Spare Parts and Accessories 23 Specifications 25 Support 4 Terms 26 Timing Value 14 Troubleshooting 20 Unpa...

Page 28: ...ng equipment trial rental and leasing programs to assist in such testing and evaluations Data sheets are available for valve controllers or pressure pots upon request PN40153 MAN016 2 26 2014 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com ...

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