dymax 381000-5000-EC Operation Manual Download Page 3 | Manualshive

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TM-051 PN 35903 EC Series Models 38105, 38100, 38110
Rev 04/16/08

2

TABLE OF CONTENTS

Unpacking and Inspection.................................................................................................................. Page 3

Safety ................................................................................................................................................. Page 4

General............................................................................................................................................... Page 6

Specifications ..................................................................................................................................... Page 7

Installation and System Interconnect ................................................................................................. Page 10

Components Description.................................................................................................................... Page 11

Operation............................................................................................................................................ Page 12

Maintenance....................................................................................................................................... Page 12

Troubleshooting ................................................................................................................................. Page 15

Spare Parts List.................................................................................................................................. Page 17

Definition of Terms ............................................................................................................................. Page 18

Warranty............................................................................................................................................. Page 19

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

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Summary of Contents for 381000-5000-EC

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...C Model 38100 5000 EC Model 38110 1200 EC UV Curing Light Source Flood Lamp System Phone 860 482 1010 Fax 860 496 0608 www dymax com TM 051 PN 35903 Rev 04 16 08 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...neral Page 6 Specifications Page 7 Installation and System Interconnect Page 10 Components Description Page 11 Operation Page 12 Maintenance Page 12 Troubleshooting Page 15 Spare Parts List Page 17 Definition of Terms Page 18 Warranty Page 19 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ...receipt of the unit carefully remove the contents from the boxes and check for damage DYMAX is not responsible for damage from shipping all claims for shipping damage should be made with carrier Check all boxes for contents and write down any serial numbers for further reference You may wish to retain original shipping cartons in case you need to repackage any item for return If you observe or exp...

Page 5: ...n burns and skin cancer as well The human eye can not detect pure UV light only visible light A radiometer should be used to measure stray UV light to confirm the safety of a UV curing process A workstation that exposes an operator to more than 1 mW cm2 of UVA continuously should be redesigned UV adhesive curing can be a regulatory compliant worker friendly manufacturing process when the proper sa...

Page 6: ...HA is 0 1 ppm 0 2mg m3 BRIGHT VISIBLE LIGHT The bright visible light emitted by some UV curing systems can be objectionable to some workers and can cause eyestrain Tinted eye protection and or opaque tinted shielding can be utilized to address this concern SUMMARY UV light sources can be more worker friendly than many commonly accepted industrial processes provided the potential concerns are addre...

Page 7: ...itized configuration for easy bench top mounting with all controls and functions right at the hands of the operator Side mounted handles are installed in the power supply housing for portability Each unit can also be custom configured for mounting of the lamp reflector assembly housing in a remote curing location and the power supply can be mounted several feet away within the easy reach of an ope...

Page 8: ...r and three circular connectors Connection cable between the power supply and lamp reflector assembly housing A power cord One 1 pair of UV safety goggles 400 Watt Metal Halide optional visible or mercury vapor UV lamp RoHS compliant ELECTRICAL SPECIFICATIONS Power supply designed for use as follows Factory preset power output range 320 420 watts Set at 395 watts during manufacture Manually set vi...

Page 9: ... 550 600 650 700 Wavelength Relative Intensity 38560 Metal Halide 36970 Mercury 36658 Visible 2000 EC ELECTRICAL See GENERAL specifications PHYSICAL Lamp Reflector Assembly Housing Dimensions approx 10 5 W x 9 0 D x 7 5 H Lamp Reflector Assembly Housing Weight approx 3 4 lbs Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ...Lamp Reflector Assembly Housing Dimensions approx 6 75 W x 6 75 D x 8 0 H Lamp Reflector Assembly Housing Weight approx 2 7 lbs See GENERAL specifications for further information Output Intensities Typical WAVELENGTH INITIAL INTENSITY mW cm2 UV A 365 nm 225 Intensity 3 below bottom edge of lamp reflector assembly housing measured with an Accu Cal 50 UV radiometer calibrated and traceable to NIST 1...

Page 11: ...able 5 Cable Shutter Optional 6 Plug Adapter Optional 7 Foot Pedal Optional 1 Place the 400 Watt UV lamp into the lamp reflector assembly housing Refer to the LAMP REPLACEMENT INSTALLATION section of this manual 2 A glass filter is available as an option This filter glass reduces heat produced by lamp but will also reduce UV output of reflector To install the optional filter glass sold only for th...

Page 12: ... power module located in the rear panel of the power supply and plug the other end of the cord into appropriate external AC source Components Description 2000 EC The Dymax 2000 EC is a general purpose UV light source with an effective curing area of approximately 8 x 8 making it ideal for batch processing or curing large areas An optional special glass UV filter may be installed in the 2000 EC ref...

Page 13: ...gned for continuous operation NOTE If the power is momentarily lost or the lamp is inadvertently shut off it must cool down before restarting This may take 5 10 minutes depending on ambient conditions The power supply may be left energized while the lamp is cooling The lamp will re light when it has cooled sufficiently EACH TIME THE LAMP IS TURNED ON IT SHOULD OPERATE FOR AT LEAST 5 MINUTES TO ALL...

Page 14: ...p toward the socket on the opposite end of the lamp so that the end being grasped can be LIFTED clear of the socket as shown below 8 INSTALL THE NEW LAMP by following steps 5 6 and 7 in reverse order IMPORTANT Install the lamp such that the seal dimple on the bulge of the glass is facing towards the reflector surface Avoid touching the quartz tube with your fingers NOTE LAMP HAS NO POLARITY 9 Reco...

Page 15: ...wire using the supplied terminal P N 35218 This wire will be installed in the N location on the ignitor 11 Place the ignitor back into the blue fireproof sleeve and fasten to the side of the housing using the two screws that had been removed in Step 6 12 Place the reflector back into the housing and fasten with the four remaining screws 13 Place the lamp back into the unit FUSE REPLACEMENT PROCEDU...

Page 16: ...ION CLEANING THE REFLECTOR WITH A ROUGH OR DIRTY CLOTH WILL RESULT IN A DULLED SURFACE THEREBY REDUCING REFLECTANCE AND DECREASING UV OUTPUT USE ONLY A SOFT CLEAN CLOTH Any uncured resins spilled onto the light source can be removed with isopropyl alcohol and a clean cloth TROUBLESHOOTING NOTE ONLY QUALIFIED MAINTENANCE PERSONNEL SHOULD ATTEMPT THE FOLLOWING PROCEDURES Problem Lamp Will Not Ignite...

Page 17: ...opropyl alcohol Lamp may have to be replaced if contamination is burned into quartz envelope Surfaces Of Reflector May Be Contaminated Examine reflector surface for contaminants should be a clean shiny surface Clean reflector with a soft lint free cloth and isopropyl alcohol or equivalent Optional Glass Filter Contaminated 2000 EC Only Examine glass filter for signs of contamination Clean glass fi...

Page 18: ...our authorized Dymax Distributor Manufacturing Representative or Dymax Technical Service Group for more information on these options Manual Louvered Shutter P N 35572 Electric Zip Shutter P N 37863 Safety Enhancing Timing Devices The Dymax Electric Zip retractable Shutter and Manual Louvered Shutter allow timed light exposure reduce heat on work area surfaces as well as reduce operator exposure to...

Page 19: ...ss also known as Luminance description of energy in the visible region of the spectrum approximately from 400 to 700 nm and recorded in photometric units Intensity see below of visible light energy is called Illuminance Illuminance luminous flux energy of visible light incident per unit area and measured in Lx lux or Lumen cm2 Ultraviolet UV The invisible region of the spectrum just beyond the vio...

Page 20: ...dification or improper use of equipment may void warranty The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment Please register your product warranty online at www dymax com warranty The data contained in this bulletin is furnished for information only and is believed to be reliable We can...

Page 21: ...hone 852 2460 7038 Fax 852 2460 7017 E mail dymaxasia dymax com www dymax com cn 2006 2007 2009 DYMAX Corporation All rights reserved All trademarks in this guide except where noted are the property of or used under license by DYMAX Corporation U S A Please note that most dispensing and curing system applications are unique DYMAX does not warrant the fitness of the product for the intended applica...

Page 22: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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