ASSEMBLY
ASSEMBLY
INSTALLING ROTOR CAROUSEL
1. Place the planetary gear assembly at bottom of the bottom shell. Make sure the outer
teeth mesh with the white cheese gear.
2. Install the rotor base over the planetary gear assembly. The rotor base should sit
under the front retaining ledge (see p icture
4b
) and level with the front of the
gearbox.
3. Install the center rotor arm. The center rotor arm should only rotate counter-
clockwise
½
turn. You should feel constant spring tension while rotating it.
4. Install the upper rotor. The upper rotor should fit under the front retaining ledge
and sit level with the top of the gearbox.
5. The upper rotor should rotate freely
¼
turn.
6. The two retaining tabs should rotate over the rotor carousel without binding
the upper rotor.
7. By rotating the two red locking tabs inward, the rotor carousel and gearbox will
be locked into the bottom shell.
ASSEMBLE TRAY AND LOADER TOP
1. Slide the front of floor tray under retaining ledge at front of bottom shell.
2. Lower back of floor tray down and snap it under the rear-retaining ledge.
3. Hook the front nose of the top shell into the bottom shell. Depress the main
locking tab at the rear of the loader while lowering the top shell. Make sure the
tongue and groove mate up properly.
4. Depress the secondary locking tab down into the locked position once the top
shell and bottom shell are snapped together.
Figure 4a
Figure 4b
Front
retaining
ledge
White
cheese
gear
Figure 4c
1. Upper Rotor
2. Center Rotor Arm
3. Rotor Base
4. Planetary Gear Assembly
4
3
2
1
WHEN PERFORMING FULL ASSEMBLY OF THE ROTOR LOADER INSTALL THE GEAR BOX
FIRST FOLLOWED BY THE ROTOR CAROUSEL.
INSTALLING THE GEARBOX
1. Make sure the jam release trigger is in the forward position (highlighted
yellow
in figure
4a
).
2. Make sure the on/off button is in the rear position.
The on/off button is held in place by the gearbox.
Take care not to lose the on/off button during disassembly or assembly.
3. Place the rear edge of the gearbox under the retaining ledge at the back of the bottom
shell (highlighted
green
in figure
4a
).
4. Lower the front of the gearbox into position. The support walls on the gearbox
should line up with the support walls in the bottom shell (highlighted
blue
in figure
4a
).
5. Make sure the gearbox is fully seated and sitting level in the bottom shell.
6. If the gearbox is seated properly, pulling the jam release trigger will turn the white
cheese gear at the front of the gearbox .
W
W
W
.
D
Y
E
P
A
I
N
T
B
A
L
L
.
C
O
M
W
W
W
.
R
O
T
O
R
L
O
A
D
E
R
.
C
O
M
W A
R
N
I
N
G
Dirt and heavy dust can create excess friction
and cause the loader to malfunction.
5
4
