DVB FBTT1-04 Installation Manual Download Page 3

Page: 3 / 21

INSTALLATION

MANUAL

855-680-9595

NEED HELP?

STEP

Use the push pin removal tool to
remove the two plastic push pins
located on both sides of the grille.

STEP

Use the push pin removal tool to
unplug the air sensor harness on the
backside of the grille.

Summary of Contents for FBTT1-04

Page 2: ...g pieces or damage If you have any concerns please contact the company the product was purchased from STEP 2 With the hood open using a 10mm socket remove the two bolts securing grille to the vehicle 6 M14x35 Bolts 6 M14 Lock Nuts 12 M14 Washers Hardware Included 4 M6x20 Bolts 4 M6 Lock Nuts 8 M6 Washers ...

Page 3: ...80 9595 NEED HELP STEP 3 Use the push pin removal tool to remove the two plastic push pins located on both sides of the grille STEP 4 Use the push pin removal tool to unplug the air sensor harness on the backside of the grille ...

Page 4: ... STEP 5 Remove the grille by pulling straight out towards the front of the vehicle NOTE Avoid pulling at an angle to prevent damage to grille clips STEP 6 Using push pin removal tool remove the four push pins securing the bumper to the vehicle ...

Page 5: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 7 Unclip the fog light harness located on top of the bumper in front of radiator ...

Page 6: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 8 Using the push pin removal tool remove the push pin holding the fog light harness from the bumper support crossmember ...

Page 7: ...st two bolts closest to the front of the vehicle using an 10mm There are two clips securing the front section of the fender to the bumper To remove these clips reach inside the wheel well and squeeze the pushdown tabs and push clips out NOTE Fender should only be partially removed ...

Page 8: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 10 Using a 10mm remove the nine factory bolts on the bottom of the bumper ...

Page 9: ...NEED HELP STEP 11 STEP 12 Remove bumper pulling it forward from the vehicle NOTE Pull under each headlight straight out to release hidden clips holding the bumper to the vehicle Disconnect the wheel well orange clips crash bar support ...

Page 10: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 13 Remove the black plastic insert from the aluminum crash bar by squeezing the backside of the clips and pulling away from the vehicle ...

Page 11: ...4 Using a 14mm deep well socket loosen three of the nuts to release tension on the crash bar mount NOTE Only one side must be loosened to relieve tension on the assembly If you do not do this you will damage the threads on the frame mounting location ...

Page 12: ...LATION MANUAL 855 680 9595 NEED HELP STEP 15 Using the 14mm socket or wrench remove the three nuts located on both sides of the crash bar Remove crash bar and set off to the side since this will not be reused ...

Page 13: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 16 Using a 17mm socket remove the two bolts securing the L brackets located on both ends of the underside of the front frame crossmember ...

Page 14: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 17 Using the 17mm socket remove the remaining bolt on the underside of the front frame crossmember to remove the frame extension Repeat on opposite side ...

Page 15: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 18 On the DV8 bumper begin by attaching the wings using 21mm socket and wrench and the provided M14 hardware ...

Page 16: ... provided with the lights NOTE We are running two 3 DV8 elite pod lights STEP 20 In the center of the bumper you can run an optional dual row light bar up to 20 Using the U shaped bracket provided attached to bumper using the M6 hardware Mount light to bracket with hardware and light mounts provided with the light ...

Page 17: ...bumper to the vehicle and align it with the studs where the crash bar was mounted With a 14mm socket or wrench thread the factory nuts you removed in step 14 onto the studs until bumper is loosely mounted NOTE An extra pair of hands will make this process easier ...

Page 18: ...EP 23 Reinstall the factory bolts from step 8 using a 10mm onto the bottom of the DV8 bumper Reinstall grille in the same manner it came out using the guide pins for reference Using a 10mm and two factory bolts and push pins from step 1 secure the grille ...

Page 19: ...s and heights from the headlights Using the 14mm socket tighten bumper until secure STEP 25 7 5 4 25 4 5 Measure space between headlights and bumper prior to cutting See template for approximate measurements NOTE For our install we left 1 extra and trimmed as necessary as we fit the side panels into place to get the best cut possible ...

Page 20: ...de panels together on the underside of the grille Using scissors or a razor blade trim the inner fenders keeping the most mounting points you can while clearing the bumper STEP 27 Once panels are trimmed install onto vehicle with bumper and secure with factory clips Trim fenders if equipped to match bumper wings ...

Page 21: ...LLATION MANUAL 855 680 9595 NEED HELP STEP 29 Double check all hardware is secure and if running optional pods wire lights as desired You are now done with the install of your new DV8 MTO Series Front Bumper ...