DV8 FBGX-02 Installation Manual Download | Manualshive

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INSTALLATION

MANUAL

855-680-9595

NEED HELP?

STEP

10

Using a 14mm socket, loosen the four
bolts on the front of the crash bar.

Note: This must be done before removing
the crash bar to prevent damaged to the
crash bar studs.

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Summary of Contents for FBGX-02

Page 1: ...rvice 855 680 9595 DV8 Offroad is not responsible for any bodily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand durin...

Page 2: ...nder each front wheel well remove the two 10mm bolts using a socket STEP 2 Begin by removing the front bumper of the GX Open the hood to access the front push pin clips Using a push pin removal tool remove all pins holding the top of the bumper 6 M10x30mm Bolts 6 M10 Flat Washers 12 M8x35 Bolts 12 M8 Nuts 12 M8 Split Washers 24 M8 Flat Washers 4 M6x20mm Bolts 4 M6 Locking Nuts 4 M6 Flat Washers Ha...

Page 3: ...4 STEP 6 On the bottom corner of the bumper remove the three 10mm bolts on each side Unplug the fog lights from the factory wire harness STEP 5 Remove the air damn between the bumper and skid plate and the two center bolts on the bumper using a 10mm ...

Page 4: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 7 To release the bumper from the vehicle pull the side of the bumper away from the fender firmly ...

Page 5: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 8 Once released move down to where the bumper headlight and fender connect and pull bumper forward to release front clip ...

Page 6: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 9 Remove the foam piece from the crash bay by simply pulling it off ...

Page 7: ...TION MANUAL 855 680 9595 NEED HELP STEP 10 Using a 14mm socket loosen the four bolts on the front of the crash bar Note This must be done before removing the crash bar to prevent damaged to the crash bar studs ...

Page 8: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 11 Remove the four nuts on each side of the crash bar using your 14mm socket Remove the crash bar and set off to the side since this will not be reused ...

Page 9: ...e front bumper or you can leave it off during the cutting phase Using a cutoff wheel or another similar tool to cut the bumper Note We recommend cutting leaving 1 2 3 4 more bumper than our measurements and trimming as needed since every vehicle is slightly different 6 3 8 4 1 8 ...

Page 10: ...th the bumper trimmed ensure the edge is clean and without burrs to prevent damage to the bumper Note We added a edge trimming available at most local auto parts stores STEP 14 Begin with assembly of the DV8 bumper Install the provided foam onto the wings ...

Page 11: ...EED HELP STEP 15 Using the M14 hardware loosely attached the wings to the center section of the bumper Make sure the hole on the very top face of the wing goes over the corresponding hole on the center section Repeat for the other side ...

Page 12: ...he top of the wing and center section STEP 17 Align the wings with the center section of the bumper and secure the wings using a 22mm socket and 21mm wrench STEP 18 Install lights into the wings using the hardware provided with the lights Lights not included Note We are using two 3 DV8elite pod lights ...

Page 13: ...LATION MANUAL 855 680 9595 NEED HELP STEP 19 If running a light bar behind the screen use the two provided L brackets and hardware and secure to the bumper Mount light with brackets onto L brackets and secure ...

Page 14: ... If running a winch place winch into the bumper and secure utilizing hardware provided with the winch STEP 21 Using assistance light bumper and loosely install onto the factory crash bar mounts Thread the factory nuts on loosely to allow for adjustment ...

Page 15: ...EED HELP STEP 22 If you need to gain more adjustment upwards bend the tabs on the skid plate down slightly using a wrench and a rag to prevent damage to the coating STEP 23 Once bumper is adjusted secure factory bumper nuts to 60ft lbs ...

Page 16: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 24 Using factory hardware install the two 10mm bolts on the bottom of the skid plates ...

Page 17: ...EED HELP STEP 25 Using the remaining M8 hardware install the wing support brackets between the center section and each wing of the bumper STEP 26 Double check that all hardware is secure and wire the winch and lights to your preference ...

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