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DV Systems IS13-5530, Safety, Installation, Maintenance, And Operation

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DV Systems IS13-5530 Safety, Installation, Maintenance, And Operation Download Page 2

SDIG 

Feb ‘15 

 

- 2 -

Quick Start 

 

 
 
 
Mechanical Installation. 

(Refer to Page 7) 

 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 

Lubrication. 

(Refer to Page 8) 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

  These Units are used in applications where 

electrical power is not readily available. The 
most popular use of this type of Compressor is 
on service trucks, trailers, etc. 

 

  As the airflow is from the Beltguard forward 

over and around the Pump, ensure that there is 
sufficient space behind the Beltguard to allow 
cooling of the Unit.  

 

  The ambient temperature should be between 

10°C and 40°C (50°F and 104°F). 

 

Use of the Unit in temperatures beyond this 
range may require changing to a different 
grade of oil (20 weight for lower temperatures) 
and draining the Tank more frequently. 

 

  Ensure that the floor under the Unit is capable 

of bearing the weight of the Compressor. 

 

The arrow to the right of 
the Pump indicates the 
correct rotation of the 
Flywheel. 
 

Pump Rotation. 

Note:

 The Unit is shipped with ‘PR-31’ 30 

Weight Compressor Oil in the Pump. 
Verify the proper level as indicated 
above before starting. 

 

Oil Drain 

Proper Oil 

Level 

Summary of Contents for IS13-5530

Page 1: ...sor Unit It contains valuable information that will help in the receiving installation use and maintenance of the Unit Please keep this manual in a safe place for future reference All of the information policies and procedures in this reference manual apply exclusively to DV Systems DV Systems Inc Canada 490 Welham Road Barrie ON L4N 8Z4 Tele 705 728 5657 Fax 705 728 4974 DV Systems Inc US 128 B T...

Page 2: ...ooling of the Unit The ambient temperature should be between 10 C and 40 C 50 F and 104 F Use of the Unit in temperatures beyond this range may require changing to a different grade of oil 20 weight for lower temperatures and draining the Tank more frequently Ensure that the floor under the Unit is capable of bearing the weight of the Compressor The arrow to the right of the Pump indicates the cor...

Page 3: ...ut off all power to the Unit before attempting any repair or maintenance work Air compressed by the Unit is not suitable for inhaling It may contain vapours harmful to your health Never directly inhale compressed air produced by the Compressor The Compressor Pump Engine and Tubing become hot when running Touching these areas may cause severe burns Never touch the Pump Engine or Tubing during or im...

Page 4: ...Check Safety Valves Check that Unit unloads when shutting down Clean and or blow dust dirt off Unit Replace Oil synthetic 4 Check Honda Manual for Service Intervals Notes 1 Air Filters are available separately or in the MK 55 Maintenance Kit Consult your Pump bulletin 2 Mineral Oil is available separately or in the MK 55 Maintenance Kit Consult your Pump bulletin 3 Belts and Pulleys are available ...

Page 5: ...e damage be noticed only after the product has been received contact the transport company immediately to file a claim Depending on the problem it may be wise to photograph the damage Also it may be wise to discuss with the carrier representative the time allotted to give notice of loss or damage to the product there may be guidelines which limit timeframes of same 4 Do not attempt further unpacki...

Page 6: ...oo high UNL 9707 Check Valve Unloader 1 Allows the compressed air to enter the Tank but prevents it from flowing back out 2 Regulates the running of the Honda Engine 3 Unloads pressurized air while Unit is idling TA 9418 4 Air Receiver Tank Stores the compressed air Drain Valve Allows the Customer to drain moisture from the Tank VA 9705 Ball Valve Discharge outlet from Tank Pump Components Please ...

Page 7: ...een the Nut and the Compressor Foot as shown below Do not bolt down tightly Ensure that the floor under the Unit is capable of bearing the weight of the Compressor The Compressor must sit squarely on the floor DV Systems has available a UDH 9700 K4 Kit consisting of 4 Vibration Isolator Pads to be placed under the Unit to absorb vibration Truck Bed Wall etc Space Behind Unit Beltguard Compressor T...

Page 8: ... oil as required Serious damage may result from use however limited without oil Use of improper oil may negatively affect Compressor performance or shorten Unit life Resulting problems are not covered by the DV Systems Warranty With limited Compressor use or installing in a very humid environment condensation water may form in the Crankcase with the oil If this occurs change the oil more often tha...

Page 9: ...Start Recoil Start Manual The Check Valve Unloader is controlled by Tank pressure These Compressors have Unloaders and run continuously maintaining air pressure within set limits At the preset cut out pressure approx 150 psi the Unloader Valve opens and the compressed air is exhausted to atmosphere This prevents the Compressor from continually building up pressure if the air is not required At the...

Page 10: ...pprox 150 psi Ensure that the Unit goes into the idle mode 5 Shut the Unit off Once off check the Compressor and piping systems for any air leaks Correct as required 6 With the Unit shut off check the oil level in the Pump Add oil as necessary 7 After the Unit has run for 40 hours or 2 weeks retorque the Pump Bolts Refer to the appropriate Pump Bulletin for torque values Shut off the Compressor Un...

Page 11: ...ition Check that Engine has fuel Contact local Honda Dealer Place Check Valve Unloader in Locked Start position as indicated on Page 9 B No or Insufficient Air Flow Air Filter is dirty Loose Belts Pump Valves Aftercooler or Tank Check Valve leaking sticking or plugged Air leaks at Compressor or in hose system Unit is too small for the compressed air requirements Replace the Air Filter Tighten as r...

Page 12: ...ulation around and over Unit High percentage of running time Obstructed Air Filter Too much oil in the Pump Using wrong type of compressor oil Worn Valves Worn Piston Rings Introduce cool air better air flow or move Unit to cooler location Check the air circulation around the Unit Check for air leaks If no air leaks are present the Compressor may be too small for the application Clean or replace a...

Page 13: ...re will assist in finding small leaks Replace Air Filter Refer to Lubrication on Page 8 Clean or replace as required H Flywheel or Motor Pulley Wobbles or Comes Loose Clamping Bolt not tight on Flywheel Set Screw on Motor Pulley came loose Tighten as required Take existing Set Screw out and purchase new one Set Screws have Loctite coating and can only be used once I Crack in Air Receiver This cond...

Page 14: ...quired L Unloader Does Not Function or Leaks When Unit Operating Unloader may be dirty or faulty Clean repair or replace N Intercooler Safety Valve Pops Continuously Dirty or defective Valves will cause back pressure Intercooler clogged with carbon Clean repair or replace the Valves Clean or replace Check Valve Unloader Calibration Adjusting the pressure settings on the Check Valve Unloader is don...

Page 15: ...arings The Manufacturer shall determine in its sole and reasonable discretion if a Product or part of a Product has been subject to Ordinary Wear and Tear This Warranty does not apply to Ordinary Wear and Tear In addition without limiting the foregoing this Warranty does not apply to all shipping and handling charges compressor pumps using other than the recommended compressor pump lubricant costs...

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