Dux ReadyHot series Installation Manual Download Page 3

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Dux Readyhot 11.007 V2 - 28/9/11

PRINCIPLE OF OPERATION (Fig. 2)

The "Readyhot" system heats the water in the pipework water connected between the water heater and the hot
water outlets before any outlets are opened using the 'flow and return' pipework principle. This results in water
savings and reduced waiting time for heated water delivery from the outlet when opened. 

Traditional 'flow and return' systems usually keep the water in the pipework heated continuously. The Readyhot
system however, only heats the water before the outlet is opened. This results in significant energy savings
because water is not heated unnecessarily whilst retaining the benefits of traditional flow and return systems. 

A schematic of the Readyhot system installed in conjunction with a Dux Endurance water heater and water
controller as shown in Fig.2 below.

The Readyhot system works as follows: 

1. Before hot water is required, the user activates the Readyhot system by pressing the 'preheat' button on the

water controller or by pressing the Manual Activation Switch.

2. This activates the Readyhot system and the integral pump is switched on. 

3. Water flows from the pump and passes through the water heater. This in turn activates the water heater

burner and water in the flow and return heating loop begins to heat.

4. When the Readyhot control module senses that the water in the full length of the flow and return heating loop

has been heated, the pump and water heater stop operating. 

5. The user opens the desired hot water outlet. Preheated water will be delivered from the flow and return

heating loop to the outlet. 

LOCATION (Fig. 3)

Location and clearance requirements for the Dux water heaters are detailed in the Installation Instructions

supplied with it.    

The Readyhot module weighs 7.5 kg and the wall or structure on which it is to be mounted must be capable of

supporting the combined weight of the Readyhot unit, water heater and any associated pipework. 

Both the water heater and Readyhot module must be in an accessible location. Sufficient clearance shall allow

access to, and removal of, all serviceable components. Water heater and Readyhot modules must not be
mounted higher than 3.5 metres from the ground or floor level unless the customer can arrange permanent and
safe access or can arrange another means of access, for example, by means of scissor or boom lifts.

The Readyhot module is usually located below the Dux Endurance water heater. However, it can be mounted

anywhere within a 1.0 metre distance from the water heater (length of communication cable is one metre). 

An 10 Amp, AC240V weatherproof external earthed power point shall be provided adjacent to the Readyhot

module (the power cord is 1.5 metres long). 

Alternatively, the water heater and Readyhot module can share the same power point provided it is of the dual

outlet type.

Double adaptors and extension leads must not be used. 

The power point must be kept clear of pipework connections, relief valve discharge points and the water heater

flue outlet. 

H
O
T

C
O

L

D

G
A
S

Cold Inlet Mains

Readyhot®

Module 

Dux Endurance 

Continuous

Flow Water Heater

Hot Water

Outlet

Hot Water

Outlet

Fig.2

Heating Loop Flow 

Heating Loop Return

One or more

Controllers

Preheat Button

Summary of Contents for ReadyHot series

Page 1: ...t AS NZS 3000 AS NZS 3500 AS NZS 5601 Local Regulations and Municipal Building Codes including local OH S requirements This appliance must be installed maintained and removed by an Authorised Person F...

Page 2: ...witch is available from electrical wholesalers The installation of the water heater and water controllers must be performed in accordance with the Operation Installation manual supplied with the water...

Page 3: ...Preheated water will be delivered from the flow and return heating loop to the outlet LOCATION Fig 3 Location and clearance requirements for the Dux water heaters are detailed in the Installation Ins...

Page 4: ...ection R 15mm 10 Insulated heating loop Flow pipework R 20mm 11 Insulated heating loop Return pipework R 20mm 12 Pump bleed valve 13 Cold water inlet bleed valve 14 Readyhot water heater communication...

Page 5: ...nection of the Readyhot module in line with the water inlet connection of the Dux Endurance water heater as shown in Fig 3 3 Fasten the Readyhot module to the wall or supporting structure The top brac...

Page 6: ...nstructions supplied with the Dux Endurance water heater and the Instruction sheet supplied with the Dux water controller Other types of Dux water controllers can be fitted but will not enable activat...

Page 7: ...e case If the left LED on the Readyhot PCB does not glow green the pump has not started In this case there is probably an incorrect or missing wiring connection between water controllers or manual act...

Page 8: ...n for Switch Harness manual activation switch TRANSFORMER BLEED COLD WATER INLET BLEED VALVE Head Office Lackey Road Moss Vale NSW 2577 AUSTRALIA Tel 1300 365 115 Australia Tel 0800 729 389 New Zealan...

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