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The pinch hose can be rotated 
and positioned in 4 ways:

1. Starting position 
2. Rotate hose 180º 
3. Flip hose around
4. Rotate hose 180º again

BLASTING WEAR PARTS

Certain parts wear faster than others and will require regular maintenance and inspection depending on the method of 

blasting you are using as well as the abrasive you are blasting with. These items should be inspected for damage or wear, 
and replaced an average of 400 hours if dry-blasting, or 2000 hours if wet-blasting. 

Wear items include but are not limited to:

FLUSHING BLAST POT OUT

Regularly flushing the pot avoids buildup on inside walls, which could inhibit the system. Once a month or so, you should 
rinse the pot out:

1. Fully depressurize machine.
2. Remove 2 bolts and 2 air inlet body lugs from bottom of machine.
3. Remove air inlet jet and gasket.
4. Push casting and air hose out of the way.
5. Flush out inside of equipment with water.
6. Once finished, replace the gasket, inlet jet, and lugs and bolts. 

• Hardened Elbow Insert
• Hardened Air Inlet Jet
• Hardened Pipe

• Flat Backed Pinch Hose Coupling
• Inlet Jet Gasket
• Elbow Insert Gasket

• Elbow Cap Gasket
• Nozzle

TO REMOVE BRASS COUPLINGS FROM OLD HOSE:

1. Lock hose in vice and remove screw using a phillips head screwdriver or drill.
2. Unscrew the brass coupling from hose turning counter-clockwise. You may need a bar or rod to do this.

TO ATTACH BRASS COUPLINGS TO NEW PINCH HOSE: 

1. Wrap the end of the hose in several layers of friction tape, slightly beyond the point the brass will cover.
2. Place coupling over friction tape and hose, screwing clockwise until hose end pushes against inside brass ridge of 

coupling. You may need a bar or rod to get it tight.

3. Wrap screws with Teflon tape and screw into designated holes until tight.

PINCH HOSE MAINTENANCE GUIDE

Rotate the pinch hose every 10-15 hours of blasting. Perform a visual and physical inspection to insure integrity. Look and 
feel for signs of wear, softness, or bulges. Completely replace pinch hose before it fails at about 40 hours of use, or after 
being rotated 4 times.

Rotate Hose 1800

Flip Hose Around

Summary of Contents for DB1500

Page 1: ...DB1500 DB3000 USER MANUAL...

Page 2: ...J INC 5711 Schurmier Rd Houston TX 77048 Support DustlessBlasting com Email 713 868 8041 Fax 1 713 869 2227 International Facebook com DustlessBlaster DustlessBlaster Youtube com MMLJManufacturing Dus...

Page 3: ...aintaining your Blast Pot 11 Troubleshooting 13 Containment Masking and Nozzle Control 14 Switching from Wet Blasting to Dry Blasting 14 Storing Machine 15 Choosing Your Blast Pressure 16 Choosing You...

Page 4: ...miento ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 Iona pesada DEBEN usarse...

Page 5: ...ts will be cause to void this warranty The warranties listed above do not extend to any product that has been damaged or rendered defective a as a result of accident misuse or abuse b by the use of pa...

Page 6: ...pprox 50 70 100 oz of Rust Inhibitor INSTALLATION AND OPERATING INSTRUCTIONS PLEASE READ CAREFULLY BEFORE OPERATING MODEL DB1500 FIGURES 1 Pinch Hose 2 Control Box Input Couplings 3 Fill Port 4 Blowdo...

Page 7: ...clean water 1 5 gallons of Rust Inhibitor 1500 lbs of Abrasive mesh size approx 50 70 INSTALLATION AND OPERATING INSTRUCTIONS PLEASE READ CAREFULLY BEFORE OPERATING MODEL DB3000 FIGURES 1 Pinch Hose...

Page 8: ...3...

Page 9: ...4...

Page 10: ......

Page 11: ...HD 131126 001 1 19 Air Inlet Body ABHD 1 73478 001 1 20 Air Inlet Body Lug AB 47 131231 001 2 21 Air Inlet Body Lug Bolts 2 AB 47 B 23879 005 1 22 1 x 12 Nipple TOE DB 1500 FG 68 131400 001 1 22 1 x 2...

Page 12: ...1 1 57 Pinch Valve 74290 001 1 58 1 4 Close Nipple 77094 001 1 59 Brass Bushing DRC 3 B 73815 001 1 60 Button Bleeder BB 1S 69953 001 1 61 1 4 Tee RC 19 131865 001 1 62 Pinch Valve Safety Cover w scre...

Page 13: ...828 001 1 72 Dual Line Activator Valve Assembly DR 3 1 83619 001 1 72A Activator Valve Body DR 3 1A 83615 001 1 72B Activator Lever SDR 3B 83616 001 1 72C Hex Head Bolt SDR 3F 78963 001 1 72D Hex Head...

Page 14: ...activate blast hose push the safety button in with your thumb and slowly start pressing the handle of the deadman controller Note For best results try different blast patterns and angles to find the b...

Page 15: ...lose the air inlet valve and open the blow down valve to release the pressure Let the blast pot fully depressurize before turning off the compressor Note If you turn the compressor off first the press...

Page 16: ...URE REGULATOR You should occasionally lubricate the threads on this knob with a lubricant such as lithium grease FILTER REGULATOR You will find the filter regulator on the left side of control box The...

Page 17: ...t inlet jet and lugs and bolts Hardened Elbow Insert Hardened Air Inlet Jet Hardened Pipe Flat Backed Pinch Hose Coupling Inlet Jet Gasket Elbow Insert Gasket Elbow Cap Gasket Nozzle TO REMOVE BRASS C...

Page 18: ...the machine in the blowdown position then remove the nozzle and inspect for a rock or other foreign material PINCH VALVE NOT OPENING OR CLOSING 1 Put the machine in the blowdown position 2 Does the p...

Page 19: ...nozzles XL Performance Nozzle Increases abrasive particle velocity Allows for increased standoff distance while improving production and efficiency CLEANUP Depending the amount of media used plastic m...

Page 20: ...sket 3 Put casting up to bottom of machine 4 Use lugs and bolts to secure casting STORING MACHINE IN WINTER If storing your machine for the winter months it is advised to take the following precaution...

Page 21: ...If you need to blast on softer material or very thin metal lowering the pressure is a good idea to prevent damage A clockwise rotation of the pressure regulator knob will increase the pressure while...

Page 22: ...ide variety of abrasives either wet or dry For wet blasting any abrasive that sinks in water and is not water soluble can be used However abrasives that are dirty or have a very inconsistent particle...

Page 23: ...and heavier the abrasive is the rougher the profile will be Using larger more coarse abrasives will decrease the run time in your machine For example if you are blasting with 40 70 crushed glass and d...

Page 24: ...t stripping aggressive cleaning Medium Fast High Etch Moderate 40 65 HRC 260 lbs ft3 Organic soft media ideal for soft surfaces such as wood Slow No Etch No 4 4 5 40 lbs ft3 Angular organic grit for m...

Page 25: ...ustlessBlasting com For replacement parts and accessories visit store DustlessBlasting com For training resources visit support DustlessBlasting com To submit a ticket or to find safety data sheets bu...

Page 26: ...Toll Free 1 800 727 5707 International 1 713 869 2227 www DustlessBlasting com...

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