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10

BLAST PRESSURE

Different materials and coatings call for different pressures or blasting distances. Thick metal can handle a lot of 
pressure, while sheet metal could be dented by using too much pressure. Simple paint may come off nicely with the 
nozzle far away, while tough undercoating may come off better with the nozzle closer. 

The distance you hold the blast nozzle from the material affects the harshness and speed of the blast and changes the 
"blast pattern" size. If you hold the nozzle too far away, the blast pattern will be big, but the coating will come off too 
slowly. If you hold the nozzle too close, the coating will come off quickly, but the blast pattern will be small. With a tiny 
blast pattern you'll have to move your arms a lot more to cover some area, which is inefficient. The best things is to find a 
nice balance between blast pattern size and removal speed.

ADJUSTING BLAST PRESSURE

The Dustless Blasting

®

 system allows you to easily change the blast pressure by turning one simple knob. The higher the 

pressure is, the higher your productivity. Obviously lower pressures are more gentle on whatever substrate you're blasting. 
If you need to blast on softer material or very thin metal, lowering the pressure is a good idea to prevent damage.

A clockwise rotation of the pressure regulator knob will increase the pressure, while a counter clockwise rotation will 
lower pressure. If you try to lower the pressure while the blast tank is pressurized, you'll need to either have someone blast 
simultaneously, or just open the blowdown valve slightly to release some of that pressure. 

COMMON GUIDELINES

Marine

On thick steel like ship hulls, you can operate at about 150 PSI. Fiberglass requires a lower pressure — about 70 PSI — 
with a larger standoff distance. 

Automotive

For most automotive uses, 120 PSI is ideal. Find a balance between blast pattern size, and speed. 
For thick aluminum like a large trailer, you can blast at up to 150 PSI. 

Graffiti Removal

For removing graffiti from a brick wall, use about 100 PSI so you don't etch the brick. The graffiti will still come off quickly 
at this low pressure. 

Here is a chart of some suggested blast pressures:

*The closer the nozzle is to the blast surface, the smaller the blast pattern.

Fiberglass

Boats

Blast Pressure

Blast Distance

Blast Pattern

70 PSI

18-24 in.

Large

Metal

(Auto)

100-120 PSI

12-14 in.

Medium

Aluminum

120-150 PSI

12-20 in.

Medium-Large

Steel

150 PSI

10-14 in.

Medium

Brick

100 PSI

18-24 in.

Large

Choosing Blast Pressure

Summary of Contents for DB150

Page 1: ...DB150 USER MANUAL...

Page 2: ...J INC 5711 Schurmier Rd Houston TX 77048 Support DustlessBlasting com Email 713 868 8041 Fax 1 713 869 2227 International Facebook com DustlessBlaster DustlessBlaster Youtube com MMLJManufacturing Dus...

Page 3: ...t Pot 7 Troubleshooting 7 Containment Masking and Blast Pattern Adjustments 8 Switching from Wet Blasting to Dry Blasting 8 Storing Machine 9 Choosing Your Blast Pressure 10 Choosing Your Abrasive 11...

Page 4: ...s de operacion y mantenimiento ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos El Operador DEBE estar equipado con guantes delantales y protectores de brazos de cuero 0 I...

Page 5: ...teration erasure or forgery of proof of purchase documents will be cause to void this warranty The warranties listed above do not extend to any product that has been damaged or rendered defective a as...

Page 6: ......

Page 7: ...y read the INSTALLATION OPERATING and MAINTENANCE directions supplied with the machine from the factory If you do not have a copy please contact your employer supervisor or the MMLJ Inc Company This s...

Page 8: ...1 8 13 7 7 6 10 8A 2 3 4 5 15 17 16 37 36 NOTE ITEMS 36 37 ARE INSTALLED ON THE INSIDE OF TANK CONNECT ITEM 41 TO ITEM 40 27D 27 27B 27C 27E 27G 27H 27J 27L 34 35 27S 27T 33 41 28 29 29 28 30 32 31 2...

Page 9: ...G 131227 001 1 18D Outlet Elbow Insert Gasket M 23 G 131147 001 1 18E Outlet Elbow Insert M 23 73602 001 1 18F Outlet Elbow Body M 17 B 80789 001 1 19 Elbow Adapter Flat Gasket KF 17 G 131149 001 1 2...

Page 10: ...131127 001 1 32 Air Inlet Body Gasket AB 1 G 131228 001 1 33 Wheel Washer C 33 W 72849 001 2 34 Wheel Cotter Pin C 33 C 72848 001 2 35 Wheel C 31 2 133730 001 2 36 1 2 300 90 Degree Elbow C 16 T 13270...

Page 11: ...the fill cap lock and then remove the fill cap Insert the fill funnel into the fill opening and pour in 5 gallons of water 7oz of rust inhibitor if blasting metal and 50 lbs of recycled bottle glass...

Page 12: ...ose the air inlet valve and open the blow down valve to release the pressure Let the blast pot fully depressurize before turning off the compressor Note If you turn the compressor off first the pressu...

Page 13: ...of equipment with water 6 Once finished replace the gasket inlet jet and lugs and bolts Hardened Elbow Insert Hardened Air Inlet Jet Hardened Pipe Flat Backed Pinch Hose Coupling Inlet Jet Gasket Elb...

Page 14: ...nozzles XL Performance Nozzle Increases abrasive particle velocity Allows for increased standoff distance while improving production and efficiency CLEANUP Depending the amount of media used plastic m...

Page 15: ...nlet body up to bottom of machine 4 Use lugs and bolts to secure casting STORING MACHINE IN WINTER If storing your machine for the winter months it is advised to take the following precautions to prev...

Page 16: ...If you need to blast on softer material or very thin metal lowering the pressure is a good idea to prevent damage A clockwise rotation of the pressure regulator knob will increase the pressure while...

Page 17: ...de variety of abrasives either wet or dry For wet blasting any abrasive that sinks in water and is not water soluble can be used However abrasives that are dirty or have a very inconsistent particle s...

Page 18: ...er and heavier the abrasive is the rougher the profile will be Using larger more coarse abrasives will decrease the run time in your machine For example if you are blasting with 40 70 crushed glass an...

Page 19: ...t stripping aggressive cleaning Medium Fast High Etch Moderate 40 65 HRC 260 lbs ft3 Organic soft media ideal for soft surfaces such as wood Slow No Etch No 4 4 5 40 lbs ft3 Angular organic grit for m...

Page 20: ...ustlessBlasting com For replacement parts and accessories visit store DustlessBlasting com For training resources visit support DustlessBlasting com To submit a ticket or to find safety data sheets bu...

Page 21: ......

Page 22: ...Toll Free 1 800 727 5707 International 1 713 869 2227 www DustlessBlasting com...

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