background image

MAINTENANCE

Checking Spark Plug

Remove cap.  Then remove spark plug cap.

Disconnect the spark plug wire from the spark plug.

Before removing the spark plug, clean the area around its base to prevent debris from

entering the engine.

Insert a spark plug socket wrench through the opening on the outside of the cover.  Turn

the wrench counterclockwise.

Check for discoloration and clean carbon deposits off the electrode with a wire brush.

Check the electrode gap and slowly adjust to 0.

7

 - 0.

8

mm (0.024-0.028 in) if necessary.

Reinstall spark plug and tighten to Torque 20.0Nm (14.8ft-lb).

If spark plug is worn replace only with an equivalent replacement part. Spark plug

 

should

be replaced annually.

Reconnect spark plug wire.

Replace spark plug cap, then replace cap.

Standard Spark Plug:

 E6TC/E6RTC/BPR6HS

 

Spark Plug Gap:

 0.

7

 - 0.

8

mm (0.024-0.028 in)

 

Spark Plug Torque:

 20.0Nm (14.8ft-lb)

Carburetor Adjustment

The carburetor is low emission and is equipped with a non-adjustable idle mixture valve.  If adjustment is needed contact an 

authorized dealer.

0.

7

-

0

.8

mm

Oil Recommendations

Do not use special additives.

Outdoor temperatures determine the proper oil viscosity for the engine. Use the chart to select the best viscosity for the 

outdoor temperature range expected.

-22

-4

14

32

50

68

86

104

-30

-20

-10

0

10

20

30

40

SAE

 30

10W

-30

Synthetic

 5W

-30

 5W

-30

*

*

*

C

F

Above 80

 F

the use of 10W-30 

may cause increased oil consumption. 

Check oil level more frequently

.

Note:  

*

*

 (4 

C

) the use of SAE 30 

(27 

C

  Below 40 

F

*

will result in hard starting.

18

Summary of Contents for XP2000EH

Page 1: ...OPERATOR S MANUAL support duromaxpowerequipment com Model XP2000EH Inverter Gasoline Propane Hybrid ...

Page 2: ...ransport Storage Indicator Lights 8 Engine Economy Control 9 Parallel Outlets 9 Fuel Cap Air Vent 10 Ground Terminal 10 13 Grounding the Generator 13 How to Start Engine 13 How to Stop Engine 14 Attaching Electronic Devices 14 AC Parallel Operation 15 Don t Overload Generator 16 Wattage Reference Guide 16 How to Clean Fuel Filter 21 21 Maintenance 17 Maintenance Schedule 18 Checking Spark Plug 18 ...

Page 3: ...liant with all standards set by the Environmental Protection Agency Record the following information bellow for service or warranty assistance 120V 60Hz 13 3A This generator is an engine driven portable generator It is designed to supply electrical power to operate tools appliances Phase Single Maximum wattage and current are subject to and limited by such factors as fuel BTU content ambient tempe...

Page 4: ...sult in serious injury or death WARNING Safety Instructions Using a generator indoors WILL KILL YOU IN MINUTES Carbon monoxide gas is a poisonous odorless gas that can cause headache confusion fatigue nausea fainting sickness seizures or death If you start to experience any of these symptoms IMMEDIATELY get fresh air and seek medical attention Install a battery operated carbon monoxide alarm near ...

Page 5: ...empty with the 3 in 1 switch is turned to the off position WARNING Never exceed generators wattage amperage capacity This could damage the generator and or connected electrical devices WARNING Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator To avoid recoil pull starter cord slowly until resistance is felt then pull rapidly WARN...

Page 6: ... while standing in water while barefoot or when hands or feet are wet Always keep the generator dry Never operate generator in rain or under wet conditions Use a ground fault circuit interrupter GFCI in a damp or highly conductive area such as metal decking or steel work Never plug electronic devices into generator having frayed worn or bare wires Never touch bare wires or make contact with recept...

Page 7: ...nel 5 Handle Grip 6 AirVent 7 Fuel Cap 19 8 Recoil Starter 13 9 Power Panel 10 Oil Warning Light 11 Overload Indicator Light 12 14 18 13 AC Pilot Light Choke 14 Engine Switch 15 Economy Switch 16 GroundTerminal 17 Parallel Outlets 18 120V 13 3A Recepticles 19 Propane Inlet 20 Fuel Select 17 7 ...

Page 8: ...t and Control Panel for any blockage Remove blockage if found 4 Restart Engine Fuel Selector Switch When the Switch is in the Gas position and the Gasoline On the generator is ready to start on Gasoline When the Switch is in the LPG position and the Gasoline is Off the generator is ready to start on Gasoline Choke Lever When starting the generator on gasoline pull out the Choke lever to allow the ...

Page 9: ...e speed based on the connected electronic load This results in superior fuel economy and reduces noise When the Economy switch is turned to the OFF position the engine runs at the rated speed of 4 100 r min Note The engine overload indicator light may turn on for a few seconds when attaching a load due to a power surge This is normal Oil Warning Indicator Overload Indicator AC Pilot Indicator Note...

Page 10: ...ctric shock that results from a build up of static electricity or undetected ground faults Only operate generator on a level surface Always connect the nut and ground terminal on the frame to an appropriate ground source WARNING Generator must be properly grounded to prevent electrocution ON OFF Parallel Outlets Located just above the Ground Terminal the generator s Parallel Outlets enable a user ...

Page 11: ...ery high voltage which could result in burn or electrocution causing serious injury or death Connecting Generator to an Electrical System If connecting generator to a building s electrical system for standby power The power from the generator must be isolated from the circuit breaker or alternative power source The connection must comply with all electrical codes and applicable laws Never directly...

Page 12: ...e Insert a funnel into the crankcase dipstick hole and carefully add the specified amount of 4 Cycle engine oil SAE 10W 30 to empty reservoir until or oil reaches the outer edge of the oil fill hole crankcase dipstick hole To check oil set generator on a level surface wipe dipstick clean then reinsert dipstick without re threading Remove the crankcase dipstick Recommended Oil SAE 10W 30 Oil Capaci...

Page 13: ...esult in injury How to Start Engine on Gasoline How to Start Engine on Propane Place generator on a level surface All electrical loads MUST be disconnected from generator Turn the ENG SW to ON Turn the fuel cap Air Vent to the ON position Turn the fuel selector fully right to Gas Pull the choke lever out Pull recoil handle starter cord slowly until resistance is felt then pull rapidly Let engine r...

Page 14: ...n the Economy switch to the ON position For a larger load or if attaching multiple electronic devices turn the Economy switch to the OFF position 4 Make sure the green AC pilot indicator light is on 6 Allow generator output to stabilize engine and attached devices run evenly before plugging in the next load Turn the Economy switch to the OFF position Disconnect any electronic device All loads MUST...

Page 15: ...e Economy switch is in the position on both generators All electronic devices should be turned OFF and disconnected from generators prior to starting generator engines Start generator engines Make sure the green output indicator light comes on for each generator Allow generator output to stabilize engine and attached devices run evenly before plugging in the next load Note Most electronic devices ...

Page 16: ...ashing Machine 1150 3400 Gas Clothes Dryer 700 2500 Wattage Reference Guide Wattages listed are just approximations Check electronic device for actual wattage Don t Overload Generator Make sure you can supply enough rated watts for all electronic devices connected to the generator Rated watts refer to the power a generator must supply to keep a device running Surge watts refer to the power a gener...

Page 17: ...bris If dirt is caked on use a soft bristle brush Inspect the work area for hazards After Each Use Follow the following procedure after each use Shut off engine Store unit in a clean and dry area WARNING After First 5 Hours Change Oil After 8 Hours or Daily Clean Debris Check Engine Oil Level 6 Months 100 hr Use Check and Clean Air Filter Element Service more often under wet or dusty conditions Ch...

Page 18: ...plug should be replaced annually Reconnect spark plug wire Replace spark plug cap then replace cap Standard Spark Plug E6TC E6RTC BPR6HS Spark Plug Gap 0 7 0 8mm 0 024 0 028 in Spark Plug Torque 20 0Nm 14 8ft lb Carburetor Adjustment The carburetor is low emission and is equipped with a non adjustable idle mixture valve If adjustment is needed contact an authorized dealer 0 7 0 8mm Oil Recommendat...

Page 19: ...rator to collect used oil Allow oil to drain completely Return generator to a level surface Crankcase Dipstick hole Use a clean rag to wipe up any spilled oil Replace crankcase dipstick Reinstall outer casing side cover and tighten screws Recommended Engine Oil SAE 10W 30 Recommended Engine Oil Grade API Service SE type or higher quality of engine oil Engine Oil Quantity 0 35L 0 924 US gal Make su...

Page 20: ...he muffler screen and spark for damage If damaged replace with DuroMax replacement parts Checking Muffler and Spark Arrestor Loosen bolt then remove muffler cap muffler screen and spark Check the muffler screen and spark for carbon deposits Remove carbon deposits with a wire brush Install the spark Align the spark projection with the hole in the muffler pipe Wash the foam element in solvent and le...

Page 21: ...ored in the upright position as seen For semi long term storage add fuel stabilizer to prevent stale fuel from causing acid and gum deposits in the fuel system For long term storage drain the fuel and carburetor in this image Storage and Transportation of the Generator When transporting the generator turn the Start Switch OFF turn the fuel selector to the LPG position and Turn the Fuel Cap Valve O...

Page 22: ...ANCE Remove the spark plug and pour about 1 teaspoon of 10W30 Engine oil into the spark plug hole Reinstall the spark plug With the 3 in 1 switch in the OFF position pull the recoil starter cord several time to coat the cylinder walls with oil Slowly pull the recoil starter until you feel the engine build compression when you feel resistance Leave the engine in this state as this will prevent any ...

Page 23: ...ct service department 5 Contact service department Engine will not start shuts down during operation or starts and runs rough 1 Choke set to OFF 4 Out of fuel or Stale fuel 5 Spark plug wire disconnected from spark plug 6 Bad spark plug 7 Water in fuel 8 Overchocking 9 Low oil level 11 Faulty ignition 1 Turn switch to CHOKE then pull recoil starter 4 Replace fuel 5 Reconnect spark plug wire 6 Clea...

Page 24: ...Frequency Regulator Overload Protection Process Control Engine Engine DJ148F Engine Type Single Cylinder 4 Stroke Forced Air Cooling OHV Fuel Tank Capacity 4 5L 1 18gal Continued Running Time At Rated Power 4hours Engine Oil Capacity 350ml 11 8oz Spark Plug Model No E6TC E6RTC Starting Mode Recoil Starter Generator Set Length Width Height mm 499 285 455 Net Weight 48 5 lbs 22kg Model No XP2000EH D...

Page 25: ...WIRING DIAGRAM Black Orange Blue Grey Red Red White Brown Brown Red Light Blue White Green Yellow Green Black White Yellow White Purple 25 ...

Page 26: ...WIRING DIAGRAM Black Orange Blue Grey Red Red White Brown Brown Red Light Blue White Green Yellow Green Black White Yellow White Purple 26 ...

Page 27: ...orkmanship Max Tool will provide necessary replacement or repair parts at no charge for the parts Labor costs and shipping handling costs are not included under this warranty policy and are the responsibility of the buyer This warranty does not cover failure due to normal wear and tear or abuse This warranty applies only to purchases made directly with Max Tool and only to the original purchaser T...

Page 28: ...DuroMax Power Equipment 5798 Ontario Mills Pkwy Ontario CA 91764 800 629 4329 ...

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