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19

4. Thread trimming

4.1 Description of the trimming mechanism

During  the  trimming  cycle,  the  moving  trimming  knife  (1),  in

an opportune moment, hooks up the sewing threads and pulls

them  in  the  sense  of  the  arrow  (A)  against  the  fixed  knife  (2)

until  the  threads  are  trimmed.  The  spring  (3)  holds  the  hook

thread after being trimmed off. The moving knife (1) is mounted

on  the  shaft  (4)  which  turns  by  means  of  the  lever  (5)  under

the effect of the fork (6) fixed on the shaft (7) which is shifted

by the electromagnet (8) from its starting position in the sense

of the arrow (B). When moving back in the sense of the arrow

(C), the shaft (7) is shifted by the cam (9) through the pickup

roller (10) into the starting position. The spring (11) maintains

the  mechanism  in  its  starting  position.  The  electromagnet

(12),  in  an  opportune  moment,  loosens  the  main  thread

tensioner. At the end of the trimming cycle, both electromagnets

(8  and  12)  are  switched  off.

4.2 Setting the pickup roller

The holder of the pickup roller (1) is to be fixed in such a way

that  it  is  positioned,  in  its  starting  position,  between  the  shaft

(2) and the shaft (3), the respective gap „A“ = 0.2 to O.4 mm.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- With  the  loosened  screw  (4),  put  the  holder  of  the  pickup

roller  (1)  up  to  the  stop  against  the  bracket  (5)  and,  at  the

same  time, the  shaft  (2)  up  to  the  stop  against  the  shaft

(3).

- With  the  holder  (1)  held  on  the  stop,  shift  the  shaft  (2)  in

such a way that there appears the gap „A“ = 0.2 to 0.4 mm,

and  tighten  the  screw  (4).

- Check  the  gap  „A“  in  shifting  the  armature  (6).

4.3 Setting the cam

The position of the cam (1) against the shaft (2) is to be such,

so that when the adjusting pin is in contact with the shaft (4),

the protractor scale of the handwheel (6) shows just the angle

of  108

°

.  If  the  pickup  roller  (5)  is  in  its  starting  position  of

rest,  the  clerarance  between  the  roller  (5)  and  the  cam  (1)

should  be  as  small  as  possible  but  sufficient  to  prevent  the

cam  from  getting  into  accidental  contact  with  the  roller.

Caution!  Danger  of  injury!

Switch  off  the  main  switch!  Before  starting  the

setting  operation,  wait  until  the  motor  stops!

- Set the angle of 108

°

 on the handwheel (6) and lock it with

the  screw  (7)  which  is  included  in  the  accessory  of  the

machine  (tighten  with  care).

- Shift the pickup roller (5) in the sense of the arrow up to the

stop.

- Insert  the  adjusting  pin  (3),  which  is  included  in  the

accessory,  into  the  cam  and  turn  the  cam,  until  the  pin  (3)

gets  the  contact  with  the  shaft  (4).

- Insert a gauge having the thickness of 0.1 mm between the

cam  (1)  and  the  pickup  roller  (2)  and  shift  the  cam  against

the  gauge  up  to  the  stop.  Tighten  then  the  screw  (8).

- Loosen  the  blocking  of  the  handwheel,  turn  a  bit  the  cam

and  tighten  the  second  fastening  screw  of  the  cam  too.

2

A

1

3

6

4

5

8

11

5

7

B

1

9

A

C

4

2

10

3

6

12

6

7

108

o

2

4

5

1

3

8

www.promelectroavtomat.ru

Summary of Contents for 1130i-5

Page 1: ...1130i 5 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 08 2006 Printed in Czech Republic S735 000706 w...

Page 2: ...ion of main and auxiliary tensioners 3 4 3 Setting the tensioning mechanism of the main tensioners 3 4 4 Setting the adapting spring 3 4 5 Setting the thread limiter 3 5 Feeding mechanism of the booto...

Page 3: ...ing of the electromagnets 5 Lifting the presser foot by electromagnet 21 5 1 Description 5 2 Setting the electromagnet pin 5 3 Setting the electromagnet current 5 4 Assembly of the top roller lifting...

Page 4: ...dangerous situations In industrial sewing machines attention should be paid to the following still remaining possible sources of injury 1 Moving sewing needle risk of injury when sewing with raised pr...

Page 5: ...the screws 3 and 4 set the required distance A For setting up use the setting gauge 7 as per the repective figure After having set it tighten carefully the screws By axial shifting of the gear wheel 5...

Page 6: ...river into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sheet shifts ou...

Page 7: ...ty of the screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between...

Page 8: ...nnecting rod 10 of the needle bar 11 on the loop 12 is mounted in a ball bearing and it is slidingly mounted on the needle bar carrier The mechanism is lubricated by means of a central wick lubricatin...

Page 9: ...e starting the setting operation wait until the motor stops Loosen the screw 1 of the pin 2 Loosen the screw 3 of the guide pin 4 In shifting the pin 2 set the needle bar holder so that the needle is...

Page 10: ...thread tensioner plate 7 whose displacement motion relieves the thread tensioner springs 8 In machines provided with a thread trimming device the main tensioners 1 are relieved as well upon the switch...

Page 11: ...t surface 8 of the lever At the maximum lift of the top roller the roller 5 moves on the flat surface 9 of the lever 7 in this condition there must be a minimal play at the tensioner plate lift when p...

Page 12: ...1 Description The bottom feed is formed by two independent mechanisms necessary for attaining an elliptical way of the feeder The feeding mechanism for the horizontal component of the feeder movement...

Page 13: ...n for setting the leverage in such a way so that the levers 10 of the mechanism pass in the spots of the recesses in the shaft Tighten the gripping joints of the levers 6 and 7 Test the sufficient cle...

Page 14: ...After having loosened the screw 4 of the lever 5 in turning the eccentrric 6 we can change the height of the feeder above the throat plate After having loosened the screw 7 of the lever 8 inturning th...

Page 15: ...ger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on the hand...

Page 16: ...y the screws 5 Turn the knob in the counterclockwise direction up to the stop when the pin 6 of the knob 1 bears on the pin 7 from the other side In a sewing test check up the length of the stitch if...

Page 17: ...nd set the lever so that it bears against the throat plate 4 Tighten the screw 3 Setting of the presser force of the presser foot In screwing in the screw 5 the pressing force is increased and inverse...

Page 18: ...ing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw 2 the positi...

Page 19: ...e contrary The value of the tensioning moment is very sensible to the turning of the nut 5 When setting it it is necessary to proceed very carefully set it up only in emergency cases Check the moment...

Page 20: ...ff the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applyi...

Page 21: ...When putting the machine into operation each mechanism of the machine is to be lubricated with several drops of oil Oil is only refilled thereafter into the oil reservoirs using an oil can into the ho...

Page 22: ...the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm and tigh...

Page 23: ...ain switch Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height Tighten the screw...

Page 24: ...ectromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by setting the stopmotor see the instructions for use of...

Page 25: ...ing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction 6 2 Electromagnet height setting Caution Danger of in...

Page 26: ...spots 4 backtacking electromagnet 5 trimming electromagnet 6 tensioner loosening electromagnet 7 presser foot lifting electromagnet 8 connector of push button connecting 9 connector of coupling the h...

Page 27: ...t up to the heavy duty sewing The parameters of the respective sewing operation must be in accordance with the given machine setting which includes also the replacement of some components such as the...

Page 28: ...ing device according to the paragraph 4 7 5 When changing markedly the sewing category together with a marked change of the needle number it is necessary to correct the setting of the distance of the...

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