Duratuf Paihia Assembly Instructions Manual Download Page 4

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Page

Dura

LIFESTYLE

Paihia

Required tools

Ladder

Cordless drill screwdriver

Adjustable spanner

Hammer

Hand saw

Level

Flat file

Tape measure

String line

Riveter

Pipe wrench

Caulking gun

Tin snips (left
& right hand)

• Hex drive 5/16
• Hex drive 3/8

Philips drill bit

Square drive drill bit

Slotted drill bit

• Drill bit 3.5mm
• Drill bit 7mm

Hacksaw

Utility knife

Hammer drill and
10mm and 12mm
masonry bits

Summary of Contents for Paihia

Page 1: ...Paihia Base size 4800 x 6000 Assembly Instructions Dura LIFESTYLE LIFESTYLE ...

Page 2: ......

Page 3: ... cladding attachment 21 3 Flashing attachment 23 3 1 Top plate and door flashing attachment 23 3 2 Corner flashings attachement 24 3 3 Back spouting assembly 25 3 4 Back spouting attachment 26 4 Roof sheets attachment 27 4 1 Layout for fastening roof sheets 27 4 2 Optional clear roof sheet attachment 27 4 3 Roof sheets fastening 28 5 Front spouting and barges attachment 31 5 1 Barge support attach...

Page 4: ...nner Hammer Hand saw Level Flat file Tape measure String line Riveter Pipe wrench Caulking gun Tin snips left right hand Hex drive 5 16 Hex drive 3 8 Philips drill bit Square drive drill bit Slotted drill bit Drill bit 3 5mm Drill bit 7mm Hacksaw Utility knife Hammer drill and 10mm and 12mm masonry bits ...

Page 5: ... any highly corrosive salt deposits Volcanic ash fallout wash as soon as possible removing fallout from roof and gutters Do not allow manures chemicals or other corrosive materials to have direct contact with cladding Force majeure or other causes are beyond the control of Riverlea Group All metal filings swarf must be removed immediately after assembly Avoid contacting steel with sunscreen or pen...

Page 6: ...45 2 4800 TN002 Nog 2 Side 90x45 2 1040 TN003 Nog 3 Back 90x45 2 1131 TN004 Nog 4 Back Side 90x45 8 1154 TN005 Nog 5 Front 90x45 4 1061 TS001 Stud 1 Front 90x45 3 310 TS002 Stud 2 Front 90x45 2 2123 TS003 Stud 3 Back Side 90x45 17 2250 TS004 Stud 4 Front 90x45 4 2476 TL001 Lintel 1 90x45 1 2490 TR004 Ridge beam 8mm Notch 190x45 1 4800 TR005 Ridge beam 53mm Notch 190x45 1 4800 TR006 Ridge beam 100m...

Page 7: ...0 FBS002 Back spouting 2 1 4925 FS001 Spouting end cap 2 FBC001 Back corner flashing 2 2365 FB003 Barge flashing 2 2 6643 FB004 Barge support 2 2 5870 FFS002 Front spouting 2 1 4925 FDP001 Downpipe cover flashing 1 2170 FDJ002 Door jamb flashing 2 2 2192 FFC002 Front corner flashing 2 2 2588 FFT002 Front top plate flashing 2 1 4800 FDF001 Door top flashing 1 1 2595 PVC downpipe 1 3000 Steel roller...

Page 8: ...s Rivets 80 pcs 25mm Tek Screw coloured zinc 380 pcs 55mm Tek Screw coloured zinc 240 pcs 100mm Tek Screw coloured zinc 20 pcs L bracket 4 pcs M10 x 140 screw bolts blue head 4 pcs M12 X 135 through bolt 17 pcs Purlin concealed cleats 86x40mm 32 pcs Brace strapping 1 roll Dome washer for clear roof sheet 24 per clear sheet Silicone tube 1 ...

Page 9: ...S 3101 HD12 con nuous perimeter bar approximately 30mm from edge of the base Plas c sheet 150 min 10mm overhang over concrete base Ground levelled solid or compacted substrate 30mm cladding overhang 200 Approx 200 100 Base thickness 150 20 Door slope 665 or SE62 mesh 60mm bo om cover 20MPA 100 thick slab with 200mm thick perimeter Concrete to NZS 3101 HD12 con nuous perimeter bar approximately 30m...

Page 10: ...IFESTYLE Paihia 1 Timber frame assembly Arrange the parts specified in the following steps on a flat surface and attach them together using two 90mm nails at each join Studs should be positioned between top and bottom plates ...

Page 11: ... TN004 1132 TN003 Regarding Part IDs refer to the Parts list in pages 4 5 TN004 TN003 TS003 TS003 TS003 1 2 3 Nail top and bottom plates to end studs Nail remaining studs in correct position Nail in nogs at correct height Use nogs to get correct spacing End nogs may need to be trimmed due to stud thickness ...

Page 12: ...003 TS003 TS003 TS003 1040 1154 1154 1040 TN004 1132 Regarding Part IDs refer to the Parts list in pages 4 5 TN002 TS003 TS003 TN002 TN004 TN004 1154 TS003 1 2 3 Nail top and bottom plates to end studs Nail remaining studs in correct position Nail in nogs at correct height ...

Page 13: ...TN005 3 5 TS001 589 589 TS004 2 1061 Nail top and bottom plates to end studs Nail remaining studs in correct position Nail in nogs at correct height 2400 TS004 TN005 Nail studs above doorway to top plate and lintel 589 589 Nail shorter studs each side of doorway using 4 nails evenly spaced into longer stud and 2 nails through bottom plate Nail lintel to studs at each end ...

Page 14: ... 1 4 DPC attachment to bottom plate Cut pieces of the DPC roll to the length of each wall panel and nail them to underside of bottom plate on wall panels using 30mm clouts underneath each stud flush with the outside edge of the bottom plate ...

Page 15: ...h other Back wall Side wall Front wall Pre drill side wall frames as shown using 7mm drill bit Screw frames together using a cordless drill screwdriver and four 100mm Tek Screws at each corner 1 2 Side wall 1 0 0 10 0 100mm Tek Screw Even spacing Back wall Side wall ...

Page 16: ... 3 outside 3 underside Fix each ridge beam s 2 ends to the side walls above each stud using 3 cleats 2 at the top and 1 underneath and four 25mm Tek Screws per cleat 1 6 Ridge beam and door head flashing attachment Regarding Part IDs refer to the Parts list in pages 4 5 1 2 TR004 TR005 TR006 25mm Tek Screw TR007 ...

Page 17: ...oximately 35mm from the outermost and innermost studs through bottom plate and concrete base using hammer drill and 10mm masonry drill bit Secure 4 L brackets to studs using two 25mm Tek Screws and to the bottom plate using M10 x 140 screw bolts Pre drill a hole within 50mm from one side of studs as shown through timber and concrete base using hammer drill and 12mm masonry drill bit 17 holes in to...

Page 18: ...ttom plate between door studs using a hand saw flush with inside of front wall studs 5 Ensure diagonal measurements on front wall are the same Then attach brace strapping in a cross on both left and right sides of the front door using 30mm nails 4 ...

Page 19: ...hing DPC to door studs with top of DPC level with underside of lintel DPC If fitting optional building paper to walls ensure diagonal measurements on each wall frame are the same Use packaging timber or similar as bracing and nail to inside of frame to temporarily hold wall panel square Staple building paper to outside of frame and proceed with wall claddings Once the cladding is complete remove t...

Page 20: ...ews at every stud 25mm Tek Screw Always fasten through the trough of profile Ensure top sheet overlaps bottom sheet Trough Rib Top sheet must be flush with the top of the top plate Ends of the corrugated sheets must be flush with outside of studs Ensure metal filings have been removed from between sheets and between sheets and fasteners Pre drill cladding using 3 5mm drill bit for easy fastening ...

Page 21: ...tom of sheet is approximately 850mm down from side top plate TT003 Fasten two 25mm Tek Screws 2 ribs up from the bottom of sheet ensuring end of sheet is flush with outside of studs 2 Position the second sheet underneath the first sheet ensuring top sheet overlaps the outside of the bottom sheet and bottom of sheet is approximately 1612mm down from side top plate TT003 Attach the sheet to timber f...

Page 22: ... 3 Position and attach third sheet 4 Repeat these steps for remaining back and side walls sheets Screw the 3 sheets of back and side walls using 25mm Tek Screws in the middle of each sheet 5 screws per end of each sheet and 2 in the middle 5 ...

Page 23: ...late 1 Tek Screw in each 310mm stud Top of this sheet to be flush with top of the top plate For all sheets both ends should be flush with outside of studs 1 2 Ensure bottom of first row of front wall sheets is approximately 1147mm down from top of front top plate TT004 and front wall cladding profile height matches side wall profile height Ensure bottom of front wall half sheet is approximately 39...

Page 24: ...t in pages 4 5 3 4 Ensure bottom of second row of front wall sheets is approximately 1832mm down from top of front top plate TT004 and front wall cladding profile height matches side wall profile height Attach third row of front wall sheets and screw off sheets as per cladding plan ...

Page 25: ...top is level with underside of lintel TL001 If required notch bottom of flashing around concrete using tin snips Nail door jamb flashing to inside of stud using three 30mm clouts and screw it into stud through the front of wall cladding using three 55mm Tek Screws 3 Screw door top flashing FDF001 to lintel TL001 using three 55mm Tek Screws 1 at each end and 1 in the middle Door top flashing length...

Page 26: ...o the Parts list in pages 4 5 Attach corner flashings onto corners using six 55mm Tek Screws per corner approximately 250mm down from top of the top plate Ensure corner flashings are square and parallel with wall panels Ensure bottom of flashings are level with bottom of cladding FFC002 FFC002 FBC001 ...

Page 27: ... back and mark diameter of dropper Drill a small hole and using tin snips cut a larger hole slightly larger than the diameter of dropper 2 Silicone around the hole and insert dropper into hole Screw sleeve onto dropper from underneath 3 Fit and rivet end caps to each end using 6 rivets per end Silicone both end caps to back spouting to ensure there is no leak FBS002 Dropper FS001 Dropper Sleeve 3 ...

Page 28: ...ing to top of the back top plate using four 30mm clouts so spouting overhangs corner flashings by approximately 25mm at each end 2 Cut downpipe to desired length Insert downpipe into dropper and fasten it using 1 rivet Fix downpipe to the back wall cladding using 2 downpipe brackets equally spaced riveting them into back wall cladding 3 Using 6 rivets equally spaced attach downpipe flashing to wal...

Page 29: ...of rib of profile Use 4 Tek Screws per sheet top plate ridge beam An optional clear roof sheet if supplied needs to be fitted so both edges of the clear roof sheet overlap standard sheets on either side For fastening clear sheet follow the screw pattern of standard roof sheets On clear sheet use dome washers under the screw heads 4 2 Optional clear roof sheet attachment ...

Page 30: ...ng 465mm to corner Each sheet must correctly overlap the previous sheet Sheets must be 480mm past front top plate flashing FFT002 and overlap back spouting FBS002 After fastening all roof sheets ensure metal filings have been removed from between sheets and between sheets and fasteners ...

Page 31: ...ing timber from packaging crate as shown Nail to underside if you are using building paper or netting 2 Position first roof sheet ensuring right edge of sheet overhangs end of ridge beam by approximately 14mm and correct front overhang of distance of 480mm from top flashing Condensation can form on underside of the shed roof If building paper is required fit it now Building paper will need to be s...

Page 32: ...ge of each sheet is approximately 762mm from edge of previous sheet 4 Position remaining roof sheets ensuring correct front overhang and each sheet is 762mm from previous sheet Position last sheet to ensure it overhangs end of ridge beams by 0 30mm Remove bracing timber after roof is attached ...

Page 33: ...list in pages 4 5 Position barge support flashings FB004 on each side of shed so bottom of barge support flashing is 190mm below top of ridge beams parallel with roof slope and centrally between corner flashings 1 Attach barge support to wall sheet using 5 rivets at either side 2 FB004 5 1 Barge support attachment 190 ...

Page 34: ...hment FB003 Regarding Part IDs refer to the Parts list in pages 4 5 Using five 55mm Tek Screws equally spaced per barge secure barge flashings through roof sheets into the end of ridge beams and top plates Attach bottom of barge to barge support using 3 rivets equally spaced per side 1 ...

Page 35: ...02 Regarding Part IDs refer to the Parts list in pages 4 5 Install the front spouting and rivet spouting ends to barge flashings at both top and bottom Then fasten front spouting to the roof sheets using rivets equally spaced 3 rivets per sheet 2 ...

Page 36: ...parts bag E Guide clips door size dependant 4 F Door handle and fixing to suit 1 G Bottom rail stops and 6mm screws 2 H Faceplate and fixing to suit 1 I Locking bar retainer 2 J Locking bar covers 2 K U Bolts 2 L Axle Bracket saddles 2 M 8mm Nuts for Ubolts 4 N Counter sunk screws for lock and facia 2 O 7mm x 4mm Mushroom head screws for locking bar 2 P 4mm x 6mm Screws for handle 2 Q 10mm Washers...

Page 37: ...above and make sure it is level with the first bracket 6 1 Brackets installation 6 2 Door placement on brackets Centralise shaft on roller door and fit plastic clamp onto shaft at one end to ensure shaft stays centralised Do not cut plastic yet Using 2 persons and correct lifting techniques lift door onto brackets right way around so door will roll down from the front of the opening Immediately lo...

Page 38: ...e bottom rail is at 3 o clock Ensure U bolts are tightened then rotate the door one turn in a forward direction to apply tension Do not let go off the door as the springs are now tensioned Hold the door firmly and cut the plastic wrap along the bottom rail take care not to damage the door surface Slowly pull the curtain down and carefully position a wooden chock or any other appropriate stop betwe...

Page 39: ...sition the bottom clip 200mm from the floor with the rest evenly spaced along the guide Position 1 guide over the edge of the door curtain Mark and drill the top fixed guide clip and secure it using 40mmx8mm coach screw and washer allowing 3mm clearance between inside of guide and plastic roll a guide Ensuring guide is plumb fix remaining clips Repeat with second guide Remove the wooden chock and ...

Page 40: ...ting screws and washers Do not overtighten the screws With the door in the closed position slide the end of the locking bars D through the locking bar retainers and while holding the bars level mark the side of the guides Drill and file out a rectangular slot no longer than 25mm and no wider than 10mm ensuring top of the slot remains in line with top of the locking bar Slide bars through the guide...

Page 41: ...are plumb Refer to page 37 Centralise the axle Refer to section Centralise the axle when door is mounted 6 10 Troubleshooting WARNING Ensure pipe wrench is fitted correctly to axle and it is gripped onto the axle Do not underestimate the tension in the spring when undoing the clamps CAUTION This adjustment requires two persons to perform If the door rolls up crooked with one side than the other pr...

Page 42: ... Stillson at least 450mm long Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH Rotate the axle in the required direction see diagram Re tighten the U bolts BEFORE releasing pipe wrench Test and repeat if further adjustment is necessary WARNING Ensure that pipe wrench is fitted correctly to axle and it is gripped onto the axle Do not underestimate the tension in the spring when un...

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