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HD-8 SERIES V

O P E R A T I N G I N S T R U C T I O N S

figure 5.5
upper and lower
discharge conveyor
roller lubrication zerks
and rotor bearing
lubrication zerk

discharge conveyor roller
lubrication zerk (ref 7)

rotor bearing lubrication
zerk (ref 3)

figure 5.6
control panel pivot
lubrication zerk

control panel pivot
(ref 12)

Summary of Contents for HD-8 V Series

Page 1: ...P O B O X 1 9 4 0 J A M E S T O W N N D 5 8 4 0 2 1 9 4 0 SEPTEMBER 2002 0500082 TM HD 8 Industrial Tub Grinder Serial Number II00359 Up Manual 1 Operating Instructions ...

Page 2: ...Clearing the Way for a Better Tomorrow ...

Page 3: ... find this manual to be appropriate for the safe operation and maintenance of your unit This manual as well as materials provided by component suppliers to DuraTech Industries are all considered to be part of the information package Every operator is required to read and understand these manuals and they should be located within easy access for periodic review is a registered trademark of Duratech...

Page 4: ...Clearing the Way for a Better Tomorrow ...

Page 5: ...provided by component suppliers to DuraTech Industries are all considered to be part of the information package Every operator is required to read and understand these manuals All manuals should be located within easy access for troubleshooting and periodic review Appropriate use of the unit This Industrial Grinder is designed to grind wood waste and other materials including grass clippings leave...

Page 6: ... operator safety 11 1 7 Service and maintenance 12 1 8 Personal protection equipment 13 1 9 Fire Prevention 13 1 10 Fire Extinguishers 14 1 11 Important safety reminders 15 1 12 Towing 15 Section 2 Introduction 16 2 1 Description of the DuraTech Industrial Tub Grinder 16 2 2 Electronic governor 17 2 3 Rotor clutch 18 2 4 Torque limiter 18 2 5 Rotor 18 2 6 Screens 18 2 7 Tub 18 2 8 The conveyor sys...

Page 7: ...2 3 15 Starting and stopping the discharge conveyor 32 3 16 Operating the grinder using the remote radio option 32 3 17 Grinding 35 3 18 Loading the tub 35 3 19 If lodging occurs while grinding 36 3 20 Grinding wet material 36 3 21 Preparing the HD 8 for transport 36 3 22 Preparing the HD 8 for operation after transport 37 3 23 Preparing the HD 8 for storage 38 3 24 Removing the HD 8 from storage ...

Page 8: ... tires 59 5 7 Hammermill maintenance 60 5 8 Fixed hammer maintenance and replacement 61 5 9 Swinging hammer replacement and maintenance 62 Section 6 Troubleshooting the HD 8 65 6 1 Troubleshooting the electronic governor system 65 6 2 General Troubleshooting 69 6 3 Troubleshooting Microtronics wireless remote controls 70 6 4 Troubleshooting Omnex Wireless Remote Controls 75 Appendix A Warranty 78 ...

Page 9: ...1 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S 1 TM HD 8 Industrial Tub Grinder Serial Number II00359 Up Manual 1 Operating Instructions ...

Page 10: ...8 SERIAL NO ________________________ How to use this manual Manual organization This manual is organized into the following parts Manual 1 Operating instructions explain how to set up use and maintain the HD 8 Industrial Tub Grinder Manual 2 Parts reference contains diagrams of each assembly with the number of each part identified A key on the facing page contains a description of the part and the...

Page 11: ... review sections 1 through 3 which explain normal operation of the machine and section 4 and 5 which explain maintenance requirements These sections will function as a textbook during the dealer conducted training course that is required before use of the unit When all primary operators have read the operating instructions and understand all information concerning the safe operation of the unit th...

Page 12: ...tors of the HD 8 are required to wear head eye and ear protection as well as clothing appropriate for the application Individuals with loose clothing unrestrained long hair jewelry or other accessories which may hang loosely away from the body should not be allowed on or near the machine WARNING FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOW WITHIN THIS MANUAL COULD RESULT IN SEVERE PERSON...

Page 13: ...sult in minor or moderate injury It may also be used to alert against unsafe practices Saf Saf Saf Saf Safety Aler ety Aler ety Aler ety Aler ety Alert Symbol t Symbol t Symbol t Symbol t Symbol Read and recognize safety information Be alert to the potential for personal injury when you see this safety alert symbol DANGER INFORMATION CAUTION WARNING This manual uses the symbols to the right to den...

Page 14: ...thing must be sturdy and snug fitting but allow complete freedom of movement Avoid loosefitting jackets scarfs neckties jewelry flared or cuffed pants unconfined long hair or anything that could become entangled with the machine Protect your hands with gloves when handling flail and sections Heavyduty nonslip gloves improve your grip and protect your hands Good footing is most important Wear sturd...

Page 15: ...AREA DANGER ROTATING PART HAZARD STAY OUT OF TUB WHEN ENGINE IS RUNNING 1 KEEP OTHERS AWAY 2 PLACE ALL CONTROLS IN NEUTRAL STOP ENGINE REMOVE KEY AND WAIT FOR ALL MOVING PART TO STOP BEFORE SERVICING ADJUSTING REPAIRING UNPLUGGING OR ENTERING THE TUB FOR ANY REASON 3 DISCONNECT DRIVELINE ON PTO MODELS DANGER ELECTROCUTION HAZARD TO PREVENT SERIOUS INJURY OR DEATH FROM ELECTROCUTION STAY AWAY FROM ...

Page 16: ...ANDS FEET HAIR AND CLOTHING AWAY FROM MOVING PARTS 6 KEEP OTHERS AWAY FROM MACHINE WHILE IN OPERATION 7 INSTALL SAFETY LOCKS BEFORE TRANSPORTING OR WORKING BENEATH COMPONENTS 8 DO NOT ALLOW RIDERS AT ANY TIME 9 DO NOT LEAVE MACHINE UNATTENDED WHILE ENGINE IS RUNNING 10 KEEP ALL HYDRAULIC LINES COUPLINGS AND FITTINGS FREE OF LEAKS DURING OPERATION 11 KEEP AWAY FROM OVERHEAD ELECTRICAL LINES ELECTRO...

Page 17: ...ARE CLEAR OF MACHINERY AREA 3 RAISE TUB TO FULL VERTICAL POSITION 4 STOP ENGINE AND REMOVE KEY BEFORE APPROACHING TUB AND ROTOR AREA WARNING HIGH PRESSURE FLUID HAZARD TO PREVENT SERIOUS INJURY OR DEATH RELIEVE PRESSURE ON SYSTEM BEFORE REPAIRING OR ADJUSTING OR DISCONNECTING WEAR PROPER HAND AND EYE PROTECTION WHEN SEARCHING FOR LEAKS USE WOOD OR CARDBOARD INSTEAD OF HANDS KEEP ALL COMPONENTS IN ...

Page 18: ...etal and other incompressibles out of the tub and away from the mill Foreign objects may result in personnel injury or damage to the machine A foreign object is any object which the unit in not designed to grind Allow only responsible properly instructed individuals to operate machines Carefully supervise inexperienced operators Never operate the unit without all safety features including shields ...

Page 19: ...a Keep all observers away from the machine NOTE The difference in the size of the area for side A versus side B Side B is larger Dimensioning the size of this area is not practical The distance a thrown object may travel is dependent on several conditions including but not limited to rotor speed and diameter condition of the hammers style of hammers object mass object shape amount of material in t...

Page 20: ...ers out of the area d Wear a hard hat and safety glasses at a minimum and require that any other persons in the area are similarly equipped e If the optional tub cover is installed on the machine the operator should keep the Tub Cover over the tub as much as possible while grinding While grinding the Tub Cover should be raised only when adding material to the tub and then the Tub Cover should only...

Page 21: ...oper operating and maintenance procedures This does include frequent removal of dust debris and other combustible materials Most of the products that are ground are dry and the grinding process can produce fine dusty material The grinding process can produce heat and the spinning rotor will circulate air within the grinding chamber For a fire to start fuel oxygen and heat in sufficient quantity mu...

Page 22: ...f necessary Always move the grinder and all other equipment away from the ground material pile before leaving the job site in case of smoldering combustion in the ground material TUB GRINDER MAINTENANCE Repair any fuel or hydraulic leaks as quickly as they are discovered Clean up spills immediately Fuel or oil soaked materials can contribute significantly to the rapid spreading of a fire once it h...

Page 23: ... the neck of the container to confirm when the extinguisher was last serviced 1 11 1 11 1 11 1 11 1 11 Impor Impor Impor Impor Important saf tant saf tant saf tant saf tant safety r ety r ety r ety r ety reminder eminder eminder eminder eminders s s s s Always follow basic safety precautions when using this unit to reduce the risk of injury NEVER perform maintenance in the tub under the machine on...

Page 24: ...ate means such as a wheel loader As the tub rotates the material is exposed to the rotating hammers The hammers then grind the material before the material is discharged by the discharge conveyor 3 position operations control panel discharge conveyor in the transport position engine compartment tub roller access panel and shield engine control panel gauges and ignition clutch lever trailer hitch a...

Page 25: ...to its optimum horsepower RPM and the tub rotation will be varied proportionally to keep the engine at this RPM The result is a nearly constant load on the engine which will maximize grinding efficiency See section3 11 pg 30 for calibration instructions Tub Manual Mode In this mode the tub speed is constant and it will not change to match varying load conditions IMPORTANT Except when calibrating o...

Page 26: ... diameter of the screen holes becomes larger the size of the ground material increases As a general rule use the largest screen capable of doing the job Round perforated screens are available with 2 3 4 and 5 diameter holes in 1 2 thick steel A 6 x 7 demolition screen is also available The demolition screen is used for size reduction on construction debris demolition debris and wet materials 2 7 2...

Page 27: ... 9 Ma 2 9 Magnetic r gnetic r gnetic r gnetic r gnetic roller optional oller optional oller optional oller optional oller optional An optional roller can be added to the unit which removes nails and other iron products from the ground material 2 10 2 10 2 10 2 10 2 10 Mill grate optional Mill grate optional Mill grate optional Mill grate optional Mill grate optional An optional grate can be instal...

Page 28: ...ton engine oil pressure gauge emergency shutdown button engine temperature gauge tub system in out switch electronic governor rotor status indicator emergency stop button 2 12 Control Panel 2 12 Control Panel 2 12 Control Panel 2 12 Control Panel 2 12 Control Panel The engine control panel is located at the front left side of the engine Controls include engine start engine kill button tattle tale ...

Page 29: ...b lock pin The tub lock pin is located on the right hand side of the machine under the tub The tub lock pin must be removed before tilting the tub and replaced after the tub is lowered Clutch lever The clutch lever is placed on either side of the machine near the radiator shield shown in figure 2 1 These levers allow the operator to engage or disengage the rotor Radio remote control unit optional ...

Page 30: ...ic oil as necessary Also check the hydraulic system for leaks WARNING Hydraulic fluid escaping under pressure can be invisible and have enough force to penetrate the skin When searching for a suspected leak use a piece of wood or a cardboard rather than your hands If injured seek medical attention immediately to prevent serious infection or reaction Check the air cleaner service indicator If the r...

Page 31: ...he throttle to approximately half engine speed 4 Shout the word CLEAR 5 Press and hold down the Tattle tale button 6 Turn the key to the start position and release it when the engine starts 7 Release the Tattle tail button 10 seconds after the engine starts If the oil pressure does not rise within ten seconds after starting stop the engine abnd make the necessary repairs 8 Reduce the engine speed ...

Page 32: ... speed slowly turn the throttle knob counter clockwise rather than pulling the knob straight out To decrease throttle speed turn the knob clockwise For emergency slowdown depress and hold the lock button in the center of the throttle knob and push the throttle knob straight in 3 5 3 5 3 5 3 5 3 5 A A A A Automa utoma utoma utoma utomatic engine shutdo tic engine shutdo tic engine shutdo tic engine...

Page 33: ...shaft and bearing life Use the following procedure to shut down the Industrial Tub Grinder under normal operation 1 Disengage the tub drive 2 Allow the tub conveyor belts to run until empty 3 Disengage the rotor clutch 4 Disengage the conveyor drive 5 Follow the engine manufacturer s recommendations for cooling the engine generally this consists of running the engine at 1 2 speed or idle for 5 min...

Page 34: ...e figure 3 1 emergency shutdown button tattle tale button and emergency stop button emergency shutdown button NOTE push and hold down until engine stops emergency stop button NOTE pull this button out to reset tattle tale button NOTE push and hold down this button to start 1 Push in the emergency stop button or the emergency shutdown button located on the control panel and remove key NOTE The emer...

Page 35: ... tub grinders On the Cummins engine power must be supplied to the fuel supply valve in order for the engine to run The fuel supply valve is connected to the NC terminal of the Murphy relay so power is only supplied to the fuel valve when the Murphy relay button is pushed in and the key switch is in the run position The oil pressure SWICHGAGE the water temperature SWICHGAGE the tub tilt interlock s...

Page 36: ...ons The off position which turns the electronic governor off and two other positions which correspond to the tub manual and engine auto modes of operation In the tub manual position the tub will rotate at a constant speed based on the settings of the Tub Limit Knob Tub Speed Knob The engine auto position uses all the functions of the Electronic Governor The maximum tub speed will be limited by the...

Page 37: ...eping the engine running within the governor s optimum power zone When the load on the grinding rotor begins to lug the engine the governor automatically reduces the tub s rotation speed in proportion to the load The result is nearly a constant load on the engine which maximizes the grinding efficiency The range of rotor speeds for which the electronic governor will regulate the hydraulic flow is ...

Page 38: ...ottle the engine to under 1000 RPM Engage the rotor and tub drive then throttle up to 1800 RPM The FUSE light and the SENSOR light should come on The tub should not be rotating at this time If the tub is rotating read section 6 1 Troubleshooting the electronic governor system in this manual 5 Slowly rotate the ENGINE LOAD KNOB counterclockwise until the tub just begins to move The tub should begin...

Page 39: ...engine speed should be 1000 RPM 7 Operate the tub tilt lever on the control panel to raise the tub If the red tub interlock indicator on the control panel is lit the tub will not raise If the green tub interlock indicator on the operator station control panel is lit the tub may be raised 8 Raise the tub fully and install the platform safety stop The safety stop is located in its storage location u...

Page 40: ...dio option 3 16 Operating the grinder using the remote radio option 3 16 Operating the grinder using the remote radio option 3 16 Operating the grinder using the remote radio option Using the Microtronics remote radio controller Switch located on the control panel will switch from manual to remote control Switch to remote when remote control is desired The remote will stop the engine raise and low...

Page 41: ...ration program mode Mode of operation The Omnex Origa system has several modes of operation The mode preset for DuraTech Industries is 1 The Power ON green button powers up the transmitter Output 9 is energized when the Power ON button is pressed 2 All functions are shut off when the Power OFF button red button is pressed When the radio is restarted all functions will be off The transmitter will s...

Page 42: ...green power on button on the transmitter The yellow LED should start flasing to indicate that the transmitter is transmitting 2 Set tub rotation to neutral on the machine s control panel 3 Press the Radio start switch on the control panel and hold it in 4 Set the radio switch on the control panel to remote 5 Count to 5 and release the Radio start switch ...

Page 43: ...the rotor box of all material Start the engine and set the engine speed below 1000 RPM Engage the clutch quickly and smoothly Bumping the clutch may release the torque limiter Run grinder with no load for a few minutes to allow clutch plates to cool off Any slippage during start up heats the clutch plates Check periodically for proper adjustment according to the specification plate on the clutch h...

Page 44: ...s on a more frequent basis rather than filling the tub with wet material 3 21 3 21 3 21 3 21 3 21 Pr Pr Pr Pr Pre e e e eparing the HD 8 f paring the HD 8 f paring the HD 8 f paring the HD 8 f paring the HD 8 for tr or tr or tr or tr or transpor anspor anspor anspor ansport t t t t To prepare the HD 8 for transport over public roads perform the following steps 1 Be sure all loose parts such as scr...

Page 45: ...tr tion after tr tion after tr tion after tr tion after transpor anspor anspor anspor ansport t t t t To prepare the HD 8 for operation after transport perform the following steps 1 Check the location Are there power lines branches roof trusses etc that will obstruct the unfolding operation of the conveyor and the loading operation of the tub Position grinder to minimize the risk of thrown objects...

Page 46: ...ustment annually 2 Change the hydraulic oil and filter every 500 hours of operation 3 To prevent rust and make inspection easier thoroughly clean the machine 4 Check for loose or worn chains belts sprockets and pulleys 5 Check the condition of bearings 6 Make sure that the batteries are fully charged before storing the unit 7 Change the engine oil 3 24 R 3 24 R 3 24 R 3 24 R 3 24 Remo emo emo emo ...

Page 47: ...uide the screens in and out of the machine The screens are very heavy and could easily cause injury if the screen moves suddenly or is inadvertently dropped 6 Clear all material from the screen track before installing a new screen 7 Install the new screen using the lifting device and pry bars as explained above IMPORTANT Make certain screen fits completely in place before proceeding to step 8 CAUT...

Page 48: ...cking If the conveyor belt slows down or stops during operation slippage may be the cause To eliminate slippage tighten the adjusting bolts on the conveyor equally This will increase the conveyor belt s tension and help to keep the belt centered on the rollers IMPORTANT Do not overtighten conveyor belts Use only enough tension to eliminate belt slippage idler roller tension bolt discharge conveyor...

Page 49: ...e and the start engine Engagethe hydraulic conveyor drive switch 3 Observe conveyor belt tracking from a safe location 4 If further adjustment is required disengage hydraulic conveyor drive switch and shut down the machine using the normal shutdown procedure 5 Some adjustment of the drive roller may be required if no improvement is noted by adjusting the idler roller tension 6 Repeat steps 1 5 unt...

Page 50: ...sing a 1 2 bolt inserted through the chain links draw the chain together so that the center to center measurement on link pins matches the pins on the connector link If the distance is less than or greater than the connector link shims must be added Equally space shims of the same thickness and length under the chain until the proper distance is obtained Do not add shims under the tub teeth 2 Adju...

Page 51: ...8 SERIES V O P E R A T I N G I N S T R U C T I O N S figure 3 5 adjusting tub chain tension orbit motor chain tightener bolt figure3 6 adjusting tub chain tension illustration figure 3 13 tub tension bracket ...

Page 52: ...ting in the clutch plates Engage the clutch as you would engage the clutch in a heavy truck when starting from a dead stop When the torque limiter releases due to an overload proceed with the following steps 1 Throttle the engine to idle speed and release the clutch 2 Unpin and raise the tub platform Insert the platform safety stop 3 Shut the engine down and remove the key 4 Remove material that c...

Page 53: ...ion disc torque limiter requires no routine maintenance and it can be allowed to wear until the wear indicator becomes flush with the face surface X of the pressure plate The wear indicator should be checked as required by the application The output hub should be rebuilt or replaced when the clutch is deemed to be worn out If the friction disc torque limiter continues to wear and the wear indicato...

Page 54: ...o below 1000 RPM 3 The clutch should be engaged smoothly and quickly to avoid releasing the torque limiter and minimize heating in the clutch plates Engage the clutch as you would engage the clutch in a heavy truck when starting from a dead stop 4 Run grinder with no load for a few minutes to allow clutch plates to cool off 5 Check periodically for proper adjustment according to the specifications...

Page 55: ...sting ring until the operating shaft requires the amount of torque listed in figure 3 8 The amount of torque should be the higher value listed for your clutch model s torque range See figure 3 8 for information about your clutch model 4 Perform this adjustment again when the torque value drops below the smaller value listed in the same table 3 33 Electro hydraulic valve coil test 3 33 Electro hydr...

Page 56: ...GAGE THE ROTOR CLUTCH AT THIS TIME 5 Turn the adjusting stud clockwise until the tub rotates at the desired speed 6 Lock the jam nut on the adjusting stud and replace the rubber end cap on the electro hydraulic valve 7 Remove the platform safety stop and lower the platform The proceedure for lowering the tub can be found in section 3 14 on page 32 of this manual When the electro hydraulic valve is...

Page 57: ...ection 3 13 on page 31 of this manual 2 Remove the rubber end cap from the end of the electro hydraulic valve This will reveal a jam nut and an adjusting stud with a screwdriver slot 3 Disconnect the wiring harness from the electro hydraulic valve coil and loosen the jam nut 4 Engage the tub drive in the forward direction Throttle the engine up to a fast idle figure 3 10 electro hydraulic valve 5 ...

Page 58: ...eral Maintenance al Maintenance al Maintenance al Maintenance al Maintenance WARNING Before servicing machine read the Service and Maintenance section of the Safety Instructions IMPORTANT If for any reason arc welding is to be done always ground rotor to frame of machine to prevent arcing in bearings Precautions are required for welding on machines with electronic components Electronic components ...

Page 59: ...ds These components include radio controllers and the electronic governor 3 Disconnect the connectors from the equipment listed above Move the connectors to a position that will not allow the connectors to accidentally move back and make contact with any of the pins 4 Connect the welding ground cable directly to the part that will be welded Place the ground cable as close as possible to the weld i...

Page 60: ...e showing at the seals particularly if the bearing seems noisy usually indicates too little grease Normal temperature and slight showing of grease at the seals indicate proper lubrication The Lubrication Chart is a general guide for relubrication Certain conditions may require a change of lubrication periods as dictated by experience A heavy duty general purpose lithium based grease is recommended...

Page 61: ...s 8 Optional Tub Cover Pivot Points 4 40 Hours 9 Clutch Operating Shaft 2 100 Hours 10 Clutch Throw Out Collar 1 100 Hours 11 Clutch Main Bearing 1 100 Hours 12 Control Panel Pivot 1 100 Hours 13 Tub Drive Orbit Motor Pivots 1 1000 Hours 14 Clutch Lever Jack Shaft 2 1000 Hours 15 Tub Pressure Roller Inspect and Repack 1000 Hours 16 Ball Detent Torque Limiter S N II0359 to AJ420 2 Quarterly light g...

Page 62: ...lutch throw out collar ref 10 clutch main bearing ref 11 clutch operating shaft ref 9 figure 5 1 roller chain and tub drive shaft lubrication points roller chains ref 2 tub drive shaft lubrication zerk ref 5 tub drive orbit motor pivot lubrication zerk ref 13 tub drive shaft lubrication zerk ref 5 main clutch bearing must also be inspected and repacked every 4000 hours ref 18 ...

Page 63: ...ts left tub tilt pivot point lubrication right optional tub cover pivot lubrication zerks ref 8 tub pivot 50 deg tub tilt lubrication zerks ref 6 figure 5 4 clutch lever jack shaft left rotor bearing lubrication zerk right clutch lever jack shaft lubrication zerk ref 14 rotor bearing lubrication zerk ref 3 ...

Page 64: ...discharge conveyor roller lubrication zerks and rotor bearing lubrication zerk discharge conveyor roller lubrication zerk ref 7 discharge conveyor roller lubrication zerk ref 7 rotor bearing lubrication zerk ref 3 figure 5 6 control panel pivot lubrication zerk control panel pivot ref 12 ...

Page 65: ...with tapered roller bearings These bearings should be checked for adequate lubrication and adjustment every 1000 hours of operation or annually whichever comes first figure 5 7 drive line lubrication points and torque limiter ball detent torque limiter bearing zerks 4 5 pumps of Mobil XTC quarterly ref 16 ball detent torque limiter safety element 2 3 pumps of Mobil XTC quarterly ref 17 drive line ...

Page 66: ...oclear Power Tran Fluid if your machine has a Hydroclear decal on the hydraulic tank Other acceptable fluids include Mobil 423 Farmland Super HTB or other similar fluids If the hydraulic tank does not have this decal then all of the above fluids are acceptable The hydraulic oil filter should be changed after the first 10 hours and 100 hours of operation Thereafter change hydraulic oil filter every...

Page 67: ... be found on the sidewall of the tire WHEEL BEARINGS The wheels have tapered roller bearings in an oil bath Each hub is equipped with a transparent oil cap which has an oil level indicator mark that allows for easy checking of the oil level The oil level should be checked daily during the pre operation inspection This lubrication method assures long bearing life with proper maintenance of the oil ...

Page 68: ... which could cause parts to fail These materials should never be allowed to enter a hammermill The hammers have been designed and manufactured to provide the best compromise between hardness for good wearing qualities and strength for dependability and resistance to breakage WARNING The hammers have been heat treated and any alteration of the hammers by heating grinding resurfacing or any other pr...

Page 69: ...Tips placed 180 degrees apart should be the same weight C When starting the hammermill after installing a new set of tips or after turning the tips to expose new faces watch for unusual or excessive vibration If any is noticed shut off the hammermill Determine the cause and correct it before starting the mill again To replace the hammer tips on machines with fixed hammers perform the following ste...

Page 70: ...ch for unusual or excessive vibration If any occurs immediately shut off the mill Determine the cause and correct it before starting the mill again To replace worn hammers on machines with swinging hammers perform the following steps 1 Follow the normal shutdown procedure which can be found on page 25 of this manual 2 Loosen the bolts at both ends of the rotor which hold the hammer rod retainer pl...

Page 71: ...63 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S figure 5 12 1 2 set swinging hammer figure 5 11 full set swinging hammer spacing ...

Page 72: ...64 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S figure 5 13 fixed hammer pattern ...

Page 73: ...ed due to wet or tough grinding material 3 The pressure relief valve in the control valve set too low or is faulty 1 Remove the material causing problem 2 Reduce the amount of material in the tub 3 Check oil pressure 2 The tub does not rotate but the valve is receiving 9 to 12 volts of DC power There is no pressure to the orbit motor Note The valve refers to the valve where you disconnect the wiri...

Page 74: ...he sensor gap is out of adjustment 2 There is a broken wire on the wiring harness 3 The sensor is faulty 4 The sensor light bulb is faulty 5 The electronic governor is faulty 1 Readjust the sensor gap to 3 32 This is roughly the thickness of a nickel 2 Repair or replace the wiring harness 3 Test and replace the sensor as necessary 4 Replace the sensor light bulb 5 Replace the electronic governor 2...

Page 75: ...nnect the wiring harness at the valve With a voltmeter set for 12 volts DC connect the red lead of the voltmeter to the red lead of the wiring harness and black lead to the black wire Turn the tub limit knob until the left speed light turtle is on The voltmeter should read approximately 3 volts Turn the tub limit knob clockwise As more speed lights light up the voltage should increase Turn the kno...

Page 76: ...erform the following steps 1 Switch the electronic governor off 2 To access the electro hydraulic valve Start the engine raise the platform and install the platform safety stop The proceedure for raising the tub can be found in section 3 12 on page 31 of this manual 3 Remove the rubber end cap and loosen the jam nut on the electro hydraulic valve 4 Engage the tub drive IMPORTANT DO NOT ENGAGE THE ...

Page 77: ...ternal leakage or wear in the orbit motor or pump 3 The machine vibrates excessively 1 A hammer is broken 2 The hammer pattern is incorrect 3 The rotor bearing is defective 4 The driveline is worn or misaligned 5 Foreign material is wrapped in the rotor 1 Replace the broken hammer See page 48 54 for more information about replacing hammers 2 See page 48 54 for more information about replacing hamm...

Page 78: ...ion the problem is not in the wireless remote system Transmitter Battery The transmitter is powered by a 9 volt battery Replace battery with alkaline 9 volt battery Do not use rechargeable nicad or Heavy Duty rated batteries Remove the battery cover on the lower back of transmitter housing Plug the 9 volt battery to the battery clip and install inside the chassis Replace battery cover and you are ...

Page 79: ...e power terminal inside the receiver enclosure Receiver Transmitter Communication Check If the power indicator lamp 11 is on then proceed to test the remote functions Begin by pressing and holding the ENG button on the transmitter The RF indicator lamp 10 should come on When the RF indicator lamp 10 comes on that is proof that the transmitter is sending a signal and the receiver is receiving the s...

Page 80: ...m resistance reading There should be continuity between B and D The antenna cable at point D should be grounded to the antenna mounting surface There should be no contact between C and D or between C and ground Engine Shutdown Check Once again press and hold the ENG button on the transmitter The RF indicator lamp 10 and the master control indicator lamp 9 should come on Also the engine shutdown re...

Page 81: ...nd release the TUB FWD button again so the indicator lamps turn off and no voltage should be present when probing the tub forward and ground terminals Press and release the TUB REV button on the transmitter The RF indicator lamp 10 and the tub reverse indicator lamp 5 should come on Press and release the TUB REV button again and the RF indicator lamp 10 and the tub reverse indicator lamp 5 should ...

Page 82: ...re 6 3 matching receiver and transmitter frequencies for tub forward reverse check refer to figure 6 2 Replacement transmitters and receivers are sold only in matched sets so the address codes match correctly 12V DC kit replacement radio kit part number is 5700224 ...

Page 83: ... u g n i t x e s i D E L t u O r e v i e c e R e 0 0 1 R e h t o t r e w o p o N e c r u o s r e w o p k c e h C d e t a n i m u l l i D E L w o l l e Y P U T E S e d o m m a r g o r P n i s i e 0 0 1 R 0 2 r e t f a t u o e m i t o t e 0 0 1 R w o l l A s d n o c e s h s a l f t o n s e o d D E L K N I L n e e r G N O s i r e t t i m s n a r t n e h w t o n D I t c e r r o c e h t e v a h t o n s...

Page 84: ...ton The R100E is now ready to receive the programming information from the T100 Transmitter 6 Press and release the GREEN Power Button on the T100 to start sending the Programming information to the R100E Receiver The Green Link LED on the R100E Receiver will begin to flash and the Green Status LED on the R100E Receiver will be ON steady Wait for the Link LED to stop flashing and for the Status LE...

Page 85: ... T I O N S REPLACING BATTERIES Install batteries by removing the battery cover using a slotted screwdriver and inserting 4 AA Alkaline batteries Orientation for batteries is embossed inside the battery housing WIRING SCHEMATIC FOR THE R100e RECEIVER ...

Page 86: ...warranty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech Industries International Inc Buyer must rely solely on the existing warranty if any of these respective manufacturers DuraTech Industries International Inc shall not be held liable for damages of any kind direct contingent or consequential to property under this warranty DuraTech Industries Int...

Page 87: ...79 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S Clearing the Way for a Better Tomorrow ...

Page 88: ...9 5 Brakes Electric brakes Tongue Weight 1 325 lbs Fuel Capacity 50 U S gallons Hydraulic Oil Capacity 30 U S gallons Lights Clearance and directional T T T T Tub f ub f ub f ub f ub fea ea ea ea eatur tur tur tur tures es es es es Tub Width 7 8 at the flare Depth 40 Tub Diameter at base 6 Tub Wall 3 16 thick Tub Drive Hydraulic orbit motor direct drive to chain Service Access 50 Hydraulic tilting...

Page 89: ...x 1 2 thick Feed Opening 27 1 2 x 24 3 4 Screens 1 2 thick avail in various hole sizes Hammer Rods 1 1 4 x 26 case hardened rods Bearings 2 3 4 pillow block bearings Hammermill Drive Direct drive with torque limiter Options Options Options Options Options Radio remote that features the following commands tub start stop tub forward reverse tub cover motion and emergency stop Magnetic roller with al...

Page 90: ...Appendix C Operator Training Form The following personnel by their signature certify that they have read this manual in its entirety and comprehend its instructions Only personnel so qualified are allowed to operate this unit Printed Name Review Date Signature ...

Page 91: ...83 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S Clearing the Way for a Better Tomorrow ...

Page 92: ...______________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________...

Page 93: ...85 HD 8 SERIES V O P E R A T I N G I N S T R U C T I O N S Clearing the Way for a Better Tomorrow ...

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