Duratech Haybuster 3106 ROCK-EZE Operating Instructions And Parts List Manual Download Page 38

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3 1 0 6 R O C K - E Z E

O P E R A T I N G I N S T R U C T I O N S

Rock wheel frame pivot and

inner windrower rotor lubri-

cation zerks

Lubrication zerks for

the kicker rotor

rock wheel frame pivot zerk

1 of 2

inner windrower rotor lu-

brication zerk - lubricate

several times daily

lubrication zerk

kicker rotor zerks (2), 2nd

zerk is located near rear

bearing

Summary of Contents for Haybuster 3106 ROCK-EZE

Page 1: ...International Inc PO Box 1940 Jamestown ND 58402 1940 Tel 701 252 4601 Fax 701 252 0502 www duratechindustries net www haybuster com 3106 ROCK EZE Serial Number AJ330106 Up Operating Instructions and...

Page 2: ...A Tradition of Innovation Since 1966...

Page 3: ...ine from time to time Even in the event of such updates you should still find this manual to be appropriate for the safe operation and maintenance of your unit This manual as well as materials provide...

Page 4: ...A Tradition of Innovation Since 1966...

Page 5: ...been prepared for use Section 3 1 Pre Operation Inspection Appropriate use of the unit This 3106 ROCK EZE combination windrower and rock picker is designed to windrow fields while picking rocks with...

Page 6: ...USTMENTS 19 Section 3 Operation 20 3 1 Pre operation inspection 20 3 2 Normal shutdown procedure 21 3 3 3106 ROCK EZE hydraulic system 21 3 3 1 Using the3106 ROCK EZE with a tractor that has triple hy...

Page 7: ...RAME ASSEMBLY DETAIL D 44 WHEELS AND HUBS 46 ROCK BOX ASSEMBLY 48 lIFT ROCKWHEEL ASSEMBLY 50 LIFT ROCKWHEEL ASSEMBLY DETAIL A 52 LIFT ROCKWHEEL ASSEMBLY DETAIL B 54 LIFT ROCKWHEEL ASSEMBLY DETAIL C 56...

Page 8: ...iv 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S A Tradition of Innovation Since 1966...

Page 9: ...1 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S 3106 ROCK EZE Serial Number AJ330106 Up Part 1 Operating Instructions T M T M...

Page 10: ...al number and write it below for your future reference MODEL 3106 ROCK EZE SERIAL NO ________________________ This 3106 ROCK EZE combination windrower and rock picker is designed to windrow fields whi...

Page 11: ...f 500 R P M Any less will allow rocks to wedge in kicker rotor In cases when specifications are adequate but rotors tend to operate too slow tractors hydraulic system should be checked for G P M and P...

Page 12: ...e Review Section 2 Dealer Preparation to verify that the machine has been prepared for use Thoroughly review sections 3 and 5 which explain normal operation of the machine and section 6 which explain...

Page 13: ...S MANUAL ADVERTISING LITERATURE OR OTHER DURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 3106 ROCK EZE 1 1 Safety alert symbols All decals are illustrated in Part 2 Parts Reference Safety rela...

Page 14: ...nsafe practices This manual uses the symbols to the right to note important safety instructions and information The DANGER WARNING and CAUTION symbols are used to denote conditions as stated in the te...

Page 15: ...Clothing Clothing must be sturdy and snug fitting but allow complete freedom of movement Avoid loosefitting jackets scarfs neckties jewelry flared or cuffed pants unconfined long hair or anything that...

Page 16: ...UR TRACTOR MEETS THE MINIMUM REQUIREMENTS FOR THIS MACHINE 3 READ ALL DECALS PLACED ON THIS MACHINE FOR YOUR SAFETY AND CONVENIENCE 4 NEVER ALLOW RIDERS ON THIS IMPLEMENT OR THE TRACTOR 5 KEEP OTHERS...

Page 17: ...r replace any loose or cracked bolts chains hoses or connections Check overhead for electrical power lines or other obstructions and be certain there is adequate clearance before raising hopper DURING...

Page 18: ...g under pressure can be invisible and have enough force to penetrate the skin When searching for a suspected leak use a piece of wood or cardboard rather than your hands If injured seek medical attent...

Page 19: ...nd rock wheel frame are secured by bolts and clamps Two transport pins have been provided in upright rock wheel frame guides Lock pins may be used to keep wheel in raised position for extended periods...

Page 20: ...12 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S illustration 1 illustration 2 S E E A L S O P A G E 6 0...

Page 21: ...T I O N S STEP 4 Remove 3 4 pin and washer from linkage straps L connect to hanger tube using center hole as shown in illustration 3 Assemble castor wheel machine bushings and cotter pin as shown in...

Page 22: ...14 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S illustration 4 S E E A L S O P A G E 4 2...

Page 23: ...aft leaving 3 of shaft extending through case as shown in illustration 5 6 Secure bearing to lock collar and tighten Allen screw Remove motor shaft assembly from shipping position Slide 1 1 4 bearing...

Page 24: ...16 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S illustration 6 S E E A L S O P A G E 5 8...

Page 25: ...obtained by sliding hanger R in or out on the hanger tube P Once proper alignment has been obtained slide two pipe clamps V as shown in illustration 4 against caster wheel hinge support and tighten b...

Page 26: ...3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S STEP 11 See Tail light assembly on pages 68 69 71 right hand tail light left hand tail light windrower marker light windrower marker lig...

Page 27: ...djustments on Windrower support Y bracket at front of main frame are described in step 3 Page 11 and shown at F on Page 12 of assembly instructions There are three 3 adjustments on rock plate Page 44...

Page 28: ...K EZE 3 1 Pre operation inspection WARNING Before inspecting the machine use the normal shutdown procedure in section in section 3 2 of this manual Check the following q Hydraulic components for leaks...

Page 29: ...operate machine with triple outlets Hoses A and B regulate rock wheel and windrower height Hoses C and D are used when dumping the rock box Try to use them only when you re ready to dump the box Hoses...

Page 30: ...6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S H I L I F T H Y D R A U L I C S Y S T E M U S I N G T R I P L E O U T L E T S F R O M T R A C T O R S T A N D A R D E Q U I P M E N T illustra...

Page 31: ...0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S F R O M T R A C T O R O P T I O N A L E Q U I P M E N T H I L I F T H Y D R A U L I C S Y S T E M U S I N G D U A L O U T L E T S illustrati...

Page 32: ...when unloading The rocks may lodge between the rock wheel frame and main frame causing binding problems Note The rock box is full when the rocks are level with the bottom of the screen material in th...

Page 33: ...rotective material 3 Coat exposed hydraulic cylinder rod with grease Oil chains Lubricate thoroughly according to lubrication instructions Repack wheel bearings 4 Check the machine for any worn or bro...

Page 34: ...ion and the correct service schedule Most moving parts should be greased daily with the exception of the two Windrower rotor bearings which run in dirt constantly These should be greased several times...

Page 35: ...27 3 1 0 6 R O C K E Z E O P E R A T I N G I N S T R U C T I O N S L U B R I C A T I O N P O I N T S O F 3 1 0 6 R O C K E Z E...

Page 36: ...ng 2 GREASE 2 HRS 5 CASTER WHEEL PIVOT 1 GREASE 8 HRS 6 WINDROWER AND ROCKWHEEL LIFT 7 GREASE 8 HRS 7 ROCKWHEEL BEARINGS raising the rockbox provides easier access 2 GREASE 8 HRS 8 ROCKWHEEL LIFT 1 GR...

Page 37: ...I O N S Windrower drive shaft zerks windrower drive shaft lubrication zerks Chain case oil cap and out er windrower rotor lubrica tion zerk chain case oil cap Rock wheel bearing lubrica tion zerk 1 of...

Page 38: ...frame pivot and inner windrower rotor lubri cation zerks Lubrication zerks for the kicker rotor rock wheel frame pivot zerk 1 of 2 inner windrower rotor lu brication zerk lubricate several times dail...

Page 39: ...eneral appearance Clean all mud dirt grease and other foreign material from the exterior of the machine Cut all twine off from around the rotor and beater Wash the entire machine If washing the 3106 R...

Page 40: ...ty does not apply to tires or bearings or any other trade accessories not manufactured by DuraTech Industries International Inc Buyer must rely solely on the existing warranty if any of these respecti...

Page 41: ...EATURES Towing Arrangement Clevis Type Hitch Tires 2 two 11L x 16 Wheels 10 x 16 8 Bolt Drop Center Bearings Tapered Roller ROCK PICKER MECHANISM Windrower Length 10 Finger Length 3 Outside Diameter 1...

Page 42: ...usly picked swath HOPPER DUMP VALVE KIT for use with tractors that have only 2 two hydraulic remote valve outlets pull rope activated Appendix C Required for operation TRACTOR Minimum PTO Horsepower R...

Page 43: ...Part 2 Parts Reference 3106 ROCK EZE Serial Number AJ330106 Up T M 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E T M 35...

Page 44: ...36 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 45: ...LAT 3 4 42 5000006 12 WASH LOCK 1 2 43 5000007 5 WASH 1 1 4 MACH BUSH 44 5000012 2 WASH LOCK 3 4 45 5000014 2 WASH FLAT 1 46 5000019 2 WASH LOCK 3 8 47 5000022 15 WASH LOCK 5 16 48 5000119 2 WASH FLAT...

Page 46: ...38 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y D E T A I L A S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 47: ...WASH FLAT 3 4 42 5000006 12 WASH LOCK 1 2 43 5000007 5 WASH 1 1 4 MACH BUSH 44 5000012 2 WASH LOCK 3 4 45 5000014 2 WASH FLAT 1 46 5000019 2 WASH LOCK 3 8 47 5000022 15 WASH LOCK 5 16 48 5000119 2 WA...

Page 48: ...40 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y D E T A I L B S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 49: ...WASH FLAT 3 4 42 5000006 12 WASH LOCK 1 2 43 5000007 5 WASH 1 1 4 MACH BUSH 44 5000012 2 WASH LOCK 3 4 45 5000014 2 WASH FLAT 1 46 5000019 2 WASH LOCK 3 8 47 5000022 15 WASH LOCK 5 16 48 5000119 2 WA...

Page 50: ...42 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y D E T A I L C S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 51: ...WASH FLAT 3 4 42 5000006 12 WASH LOCK 1 2 43 5000007 5 WASH 1 1 4 MACH BUSH 44 5000012 2 WASH LOCK 3 4 45 5000014 2 WASH FLAT 1 46 5000019 2 WASH LOCK 3 8 47 5000022 15 WASH LOCK 5 16 48 5000119 2 WA...

Page 52: ...44 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E M A I N F R A M E A S S E M B L Y D E T A I L D S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 53: ...WASH FLAT 3 4 42 5000006 12 WASH LOCK 1 2 43 5000007 5 WASH 1 1 4 MACH BUSH 44 5000012 2 WASH LOCK 3 4 45 5000014 2 WASH FLAT 1 46 5000019 2 WASH LOCK 3 8 47 5000022 15 WASH LOCK 5 16 48 5000119 2 WA...

Page 54: ...46 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E W H E E L S A N D H U B S...

Page 55: ...OUTER 7 5000055 2 WASHER 8 4900054 2 NUT 9 2900021 2 COTTER PIN 10 2600006 2 11L 16 TIRE 12 2600607 2 WHEEL 16 X 10 8 BOLT 13 2600608 16 BOLT 14 2900020 2 HUB CAP 21 2900031 1 SEAL 22 2900032 2 CONE 2...

Page 56: ...48 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E R O C K B O X A S S E M B L Y S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 57: ...034 5 BOLT HEX 3 8X1 1 2 3 4800103 2 PIN COT 1 4X2 4 4800188 2 BOLT HEX 1 2X4 5 4900002 5 NUT HEX 3 8 NC 6 4900014 2 NUT TPLCK 1 2 NC 7 5000001 10 WASH FLAT 3 8 8 5000019 5 WASH LOCK 3 8 9 6100001 1 S...

Page 58: ...50 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E L I F T R O C K W H E E L A S S E M B L Y S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 59: ...1 2 NC 30 4900110 1 NUT FLG SERR 5 8 NC 31 4900123 1 NUT HEX 5 8 GR8 NF 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 5000001 33 WASH FLAT 3 8 34 5000002 2 WASH FLAT 5 8 35 5000004 102 WASH FLAT 1 2 36 500000...

Page 60: ...52 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E L I F T R O C K W H E E L A S S E M B L Y D E T A I L A S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 61: ...T TPLCK 1 2 NC 30 4900110 1 NUT FLG SERR 5 8 NC 31 4900123 1 NUT HEX 5 8 GR8 NF 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 5000001 33 WASH FLAT 3 8 34 5000002 2 WASH FLAT 5 8 35 5000004 102 WASH FLAT 1 2 36...

Page 62: ...54 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E L I F T R O C K W H E E L A S S E M B L Y D E T A I L B S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 63: ...T TPLCK 1 2 NC 30 4900110 1 NUT FLG SERR 5 8 NC 31 4900123 1 NUT HEX 5 8 GR8 NF 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 5000001 33 WASH FLAT 3 8 34 5000002 2 WASH FLAT 5 8 35 5000004 102 WASH FLAT 1 2 36...

Page 64: ...56 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E L I F T R O C K W H E E L A S S E M B L Y D E T A I L C S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 65: ...T TPLCK 1 2 NC 30 4900110 1 NUT FLG SERR 5 8 NC 31 4900123 1 NUT HEX 5 8 GR8 NF 32 4900139 1 NUT TPLCK 3 4 GR8 NC 33 5000001 33 WASH FLAT 3 8 34 5000002 2 WASH FLAT 5 8 35 5000004 102 WASH FLAT 1 2 36...

Page 66: ...58 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E W I N D R O W E R A S S E M B L Y C H A I N D R I V E N E N D S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 67: ...4800201 4 BOLT CRG 1 2X1 3 4 NC GR5 22 4800202 3 BOLT HEX 3 8X5 23 4900001 14 NUT HEX 1 2 NC 24 4900002 3 NUT HEX 3 8 NC 25 4900005 4 NUT HEX 5 8 NC 26 4900014 6 NUT TPLCK 1 2 NC 27 4900030 2 NUT NYL...

Page 68: ...60 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E W I N D R O W E R A S S E M B L Y U N D R I V E N E N D S E R I A L N O A J 3 3 0 1 0 6 T H R U...

Page 69: ...00201 4 BOLT CRG 1 2X1 3 4 NC GR5 22 4800202 3 BOLT HEX 3 8X5 23 4900001 14 NUT HEX 1 2 NC 24 4900002 3 NUT HEX 3 8 NC 25 4900005 4 NUT HEX 5 8 NC 26 4900014 6 NUT TPLCK 1 2 NC 27 4900030 2 NUT NYLCK...

Page 70: ...62 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E H Y D R A U L I C A S S E M B L Y 1...

Page 71: ...4MJIC NPPL 17 3800694 6 FTG 3 4FOR QUICK CPLR 18 3900007 1 MTR HYD 14 9 2000 1WAY 19 3900031 1 MTR HYD 101 1011 5 9CI 20 6600215 1 BRKT GREASE HOSE 21 6600216 1 BRKT GREASE HOSE 22 3700548 1 HOSE HYD...

Page 72: ...64 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E H O P P E R D U M P V A L V E O P T I O N...

Page 73: ...1 2X164 90MORS To Right Dump Cyl Rod End 17 3700547 1 HOSE HYD 1 2X120 90MORS To Left Dump Cyl Rod End 18 3700549 1 HOSE HYD 1 2X140 3 4MOR90 To Right Dump Cyl Butt End 19 3700550 1 HOSE HYD 1 2X94 3...

Page 74: ...picker on smooth solid terrain windrower may cause stones to roll ahead of rock wheel With drag plate adjusted so lower edge of plate drags stones will be deflected preventing them from rolling ahead...

Page 75: ...95 1 Drag Plate 2 6600096 2 Rubber Hanger 3 6600097 1 Outer Mount Strap 4 6600098 1 Outer Mount Bracket 5 6600099 1 Inner Mount Bracket 6 6600100 1 Inner Mount Strap 7 4800152 2 3 8 x 4 1 2 Hex Bolt 8...

Page 76: ...68 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E T A I L L I G H T A S S E M B L Y...

Page 77: ...7 5701058 1 TAILLIGHT RED RIGHT LED ASSY 4PIN 8 5701059 1 TAILLIGHT RED LEFT LED ASSY 4PIN 9 5701097 1 LIGHT LED AMBER 10 6600401 1 MNT LIGHT MRKR 11 6600403 2 MNT LIGHT TAIL 3106 12 6600404 1 CVR HA...

Page 78: ...70 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E A Tradition of Innovation Since 1966...

Page 79: ...71 T A I L L I G H T W I R I N G H A R N E S S...

Page 80: ...72 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E D E C A L S 9 6500052 8 6500105 7 6500319 6 6500302 5 6500147 4 6500046 3 6500041 2 6500040 1 6500020 10 6500366 1A 6500304 12 13 11 14 15...

Page 81: ...46 1 DECAL LOGO ROCK EZE SLTDBLACK 5 6500147 1 DECAL INFO HYD CYL SFTYSTOP 6 6500302 4 ft DECAL LOGO STRIP 3 RD BLK 7 6500319 1 DECAL LOGO 3106 SLTD BLCK 8 6500105 2 DECAL LOGO ROCK EZE RD WHITE 9 650...

Page 82: ...74 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E A Tradition of Innovation Since 1966...

Page 83: ...___________________ ____________________________________________________________________ ____________________________________________________________________ __________________________________________...

Page 84: ...76 3 1 0 6 R O C K E Z E P A R T S R E F E R E N C E A Tradition of Innovation Since 1966...

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