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Instruction Manual 

SPES3502AR Electric PU - V1.0 

www.durapac.com 

Page 5 of 12 

 

4.2

 

Make hydraulic connections – Clean all areas around the oil port of power unit and 
cylinder. Clean all hose ends, couplers and union ends. Remove the manifold plug and 
connect the 3/8”NPTF oil output port with a 700 bar hydraulic hose. 

4.3

 

Check all system fittings and connections to be sure they are tight and leak free. 

4.4

 

Check oil level in reservoir before operating power unit. 

4.5

 

Power connection – Confirm the power unit’s voltage is the same as the voltage being 
supplied by the site, the source is a stable supply and that the motor is correctly 
grounded. 

 

Ensure power is switched off prior to connection of hoses and equipment to prevent 
early pressurisation 

4.6

 

Remove air from the system – Air can accumulate in the hydraulic system during the 
initial setup or after prolonged use, causing the cylinder to respond slowly or in an 
unstable manner.  Should removal of air from power unit be required, please follow the 
steps in 6.2 – Bleeding Air from the System in the Maintenance Section. 

5.0

 

Operation 

 

IMPORTANT: 

 

 

Always monitor pressure, load or position using suitable equipment. Pressure may be 
monitored by means of an optional manifold and gauge. Correct application position 
can only be determined by the operator of the equipment 

 

 

Never 

set the relief valve to a higher pressure than the maximum rated pressure of the 

power unit. Higher settings may result in equipment damage and/or personal injury 

 

 

Do NOT 

remove the relief valve

 

 

 

Do NOT

 operate a power unit that is disconnected from the application. If operated in 

this condition, the hose and connections will become pressurised. This increases the 
chance of a burst hazard. Damage may also occur to the power unit and its 
components 

 

 

Although this power unit may be used at any angle, before use it must be secured or 
supported to ensure that it does not slip and cause injury 

 

 

This power unit is designed for indoor use, please protect from the elements if used 
outside

 

 

 

The unlabelled second switch (below the ON switch) on the remote pendant is not 
wired / does not work 

5.1

 

Before Using the Power Unit 

5.1.1

 

Check all system fittings and connections to be sure they are tight and leak free. 

5.1.2

 

Check oil level in reservoir. 

Summary of Contents for SPES3502AR

Page 1: ...86 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual 035 Series Auto 2 Speed Compact Electric Power Unit SPES3502AR ...

Page 2: ...laced with Durapac authorised replacement parts only Any power unit that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any power unit that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by a Durapac authorised service cen...

Page 3: ... cautions and warnings before starting to operate the equipment The operator is responsible for this activity towards other persons Do NOT lift hydraulic equipment by the hoses or couplers Use the carrying handle or other means of safe transport Hydraulic equipment must only be serviced by a qualified hydraulic technician For repair service contact the Durapac authorised service centre in your are...

Page 4: ...d flow within the hose is blocked or reduced Periodically inspect the hose for wear Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as battery acid creosote impregnated objects and wet paint Never paint a coupler or hose FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY...

Page 5: ...rom the System in the Maintenance Section 5 0 Operation IMPORTANT Always monitor pressure load or position using suitable equipment Pressure may be monitored by means of an optional manifold and gauge Correct application position can only be determined by the operator of the equipment Never set the relief valve to a higher pressure than the maximum rated pressure of the power unit Higher settings ...

Page 6: ...aulic fluid Do NOT use brake fluid transmission fluid turbine oil motor oil alcohol glycerine etc Use of anything other than good quality hydraulic oil will void warranty and damage the power unit hose and application We recommend Durapac Hydraulic Oil or equivalent Equipment must only be serviced by a qualified hydraulic technician For repair service contact your local Durapac authorised service ...

Page 7: ...r level than the power unit reservoir 6 2 4 Using the pendant extend and retract the cylinder several times without putting a load on the system Air should be released from the system 6 2 5 If oil still cannot be delivered to develop pressure place the power unit horizontally as shown below and push the rubber lining through the 8mm diameter hole on the tank cover end with a round ended rod 30mm o...

Page 8: ...ically Fig 3 Carbon Brush Replacement 6 4 1 Remove rubber caps x 2 6 4 2 Use a screw driver to loosen and remove inside fitting screws so that carbon brushes can be taken out 6 4 3 Replace with new carbon brushes fix the screws and rubber caps 6 5 Storage 6 5 1 When not in use depressurise and disconnect the power unit from the application 6 5 2 Wipe clean thoroughly and store in a clean dry envir...

Page 9: ...l is over heating Oil viscosity is too high Refer to 6 3 Changing Hydraulic Fluid Refill with a good quality hydraulic oil High pressure leakage on upper pressure plate Tighten plug Low fluid level in power unit reservoir Refer to 6 1 Adding Hydraulic Fluid Fill and bleed the system Power unit runs but will not pump oil Power unit is not primed Run power unit a few minutes tipping from side to sid...

Page 10: ... Low fluid level in power unit reservoir Secure load by other means Depressurise power unit and hose remove application then fill and bleed the system Application responds to pressurised fluid but system does not maintain pressure Leaky connection Clean reseal with thread sealant and tighten connection Leaking cylinder seals Replace worn seals Look for excessive contamination or wear Replace conta...

Page 11: ...ac com Page 11 of 12 Item Description 1 Handle 2 Electric motor 3 Carbon brush 4 Tank cover 5 Relief valve 6 Power cable 7 Operation cord 8 Oil plug 9 Delivery port 3 8 NPTF 10 Pendant switch 2 4m 8 0 Parts Breakdown List 8 1 High Level Description of Parts ...

Page 12: ...Instruction Manual SPES3502AR Electric PU V1 0 www durapac com Page 12 of 12 9 0 Electric Schematic 10 0 Hydraulic Schematic ...

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