Durapac HRP Series Instruction Manual Download Page 2 | Manualshive

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Durapac HRP Series Instruction Manual Download Page 2

Instruction Manual

HRP Series Roll Frame Press - V1.1

www.durapac.com

Page 2 of 11

This is a safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid injury or death

1.0

Product Information

DURAPAC – Roll Frame Presses are engineered to meet Industrial Standards for Performance and
Safety. The HRP Series is designed to allow the rolling frame to roll across the press bed for easy
loading of large bulky items. The frame is welded for maximum strength and durability.

Figure 1 – Press Frame Components

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Summary of Contents for HRP Series

Page 1: ...NT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Roll Frame Press Model HRP Series ...

Page 2: ... messages that follow this symbol to avoid injury or death 1 0 Product Information DURAPAC Roll Frame Presses are engineered to meet Industrial Standards for Performance and Safety The HRP Series is designed to allow the rolling frame to roll across the press bed for easy loading of large bulky items The frame is welded for maximum strength and durability Figure 1 Press Frame Components ...

Page 3: ...g safety labels or signs are replaced with Durapac authorised replacement parts only Any Roll Frame Press that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any press that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by...

Page 4: ...ure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system Always wear appropriate personal protective equipment PPE when operating hydraulic equipment The operator must take precaution against injury due to failure of the tool or work piece s Do NOT hol...

Page 5: ...of the press or breakage can occur It is impossible for Durapac to provide practical all purpose shielding because this is a general all purpose press that can be used in many different applications The operator of the press must use appropriate shielding for each application Some safety can be provided by wrapping the piece in a protective blanket before applying pressure 3 2 Hydraulic Hoses Flui...

Page 6: ...presentative 4 2 Refer to the separate instruction manual for the PES3024 415 Volt 3 Phase Power Unit Ensure a qualified electrician installs a suitable 3 phase electrical plug and confirm the rotation of the motor is as per the directional arrow on the motor shroud 4 3 Check oil level in the reservoir before operating the pump 4 4 Check all system fittings and connections to be sure they are tigh...

Page 7: ...e first bolster pin is removed remove the second bolster pin 5 2 4 Once both bolster pins are fully removed continue to jog the electric brake winch remote pendant switch to adjust to the desired position 5 2 5 Once both pins are fully inserted remove any tension on the electric brake winch cable 5 3 Inserting Bolster Pins 5 3 1 Always insert the bolster pin furthest away from the electric pump fi...

Page 8: ...ers 6 0 Maintenance IMPORTANT Check oil level regularly Use only good quality hydraulic fluid Do NOT use brake fluid transmission fluid turbine oil motor oil alcohol glycerine etc Use of anything other than good quality hydraulic oil will void warranty and damage the pump hose and application We recommend Durapac Hydraulic Oil or equivalent Equipment must only be serviced by a qualified hydraulic ...

Page 9: ...pilled fluid and reinstall the air vent plug reservoir cap 6 2 Bleeding Air from the System 6 2 1 Repeat Steps 6 1 1 to 6 1 3 above if required 6 2 2 Invert cylinder and place at a lower level than the pump reservoir 6 2 3 Extend and retract the cylinder several times without putting a load on the system Air will be released into the pump reservoir 6 2 4 Recheck oil level after removing air 6 3 Ch...

Page 10: ...ease valve Loose couplers Tighten couplers Blocked hydraulic lines Clean and flush Weak or broken retraction springs Send to service centre for repair Internally damaged cylinder Send to service centre for repair Pump reservoir too full Drain hydraulic fluid to correct level Erratic Action Air in the system or pump cavitation Add fluid bleed air and check for leaks as described in the Maintenance ...

Page 11: ...id in pump reservoir Fill and bleed the system as described in the Maintenance Section Load is above the capacity of the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Check for bent misaligned worn parts or defective packings Cylinder moves slower than normal Loose couplers Tighten couplers Restricted hydraulic line or fitting Clean and replace if damaged Pu...

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