Durapac HRP Series Instruction Manual Download Page 10

 

 

Instruction Manual 

HRP Series Roll Frame Press - V1.1 

www.durapac.com 

Page 10 of 11 

 

7.0

 

Troubleshooting 

Problem 

Cause 

Solution 

Cylinder moves but does not 
maintain pressure 

Leaking connection  

 

Clean, reseal with thread 
sealant and tighten 
connection  

Leaking cylinder seals 

 

Replace worn seals  

 

Check for excessive 
contamination or wear   

 

Replace contaminated fluid as 
necessary 

Pump/valve malfunctioning 

 

Check pump or valve 
operating instructions 

Cylinder leaks hydraulic fluid 

Worn or damaged seals 

 

Replace worn seals 

 

Check for excessive 
contamination or wear 

 

Replace contaminated fluid as 
necessary 

Loose connections 

 

Clean, reseal with thread 
sealant and tighten 
connection 

Cylinder will not retract or 
retracts slower than normal 

Closed pump release valve  

 

Open pump release valve 

Loose couplers 

 

Tighten couplers 

Blocked hydraulic lines 

 

Clean and flush 

Weak or broken retraction springs 

 

Send to service centre for 
repair 

Internally damaged cylinder  

 

Send to service centre for 
repair 

Pump reservoir too full 

 

Drain hydraulic fluid to 
correct level 

Erratic Action 

Air in the system or pump 
cavitation 

 

Add fluid, bleed air and check 
for leaks as described in the 
Maintenance Section 

External leakage 

 

Replace worn packings 

 

Check for excessive 
contamination fluid as 
necessary 

Sticking or binding cylinder 

 

Check for dirt or leaks 

 

Check for bent, misaligned, 
worn parts or defective 
packings 

Cylinder does not move 

Loose couplers 

 

Tighten couplers 

Faulty coupler 

 

Verify that female coupler is 
not locked up (ball wedged 
into seat) 

 

Replace both male and female 
couplers 

Improper valve position 

 

Close release valve or shift to 
new position 

Low or no hydraulic fluid in pump 
reservoir 

 

Fill and bleed the system as 
described in the Maintenance 
Section 

Summary of Contents for HRP Series

Page 1: ...NT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Roll Frame Press Model HRP Series ...

Page 2: ... messages that follow this symbol to avoid injury or death 1 0 Product Information DURAPAC Roll Frame Presses are engineered to meet Industrial Standards for Performance and Safety The HRP Series is designed to allow the rolling frame to roll across the press bed for easy loading of large bulky items The frame is welded for maximum strength and durability Figure 1 Press Frame Components ...

Page 3: ...g safety labels or signs are replaced with Durapac authorised replacement parts only Any Roll Frame Press that appears to be damaged in any way is worn leaking or operates abnormally should be removed from service immediately until such time as repairs can be made Any press that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by...

Page 4: ...ure must not exceed the pressure rating of the lowest rated component in the system Install pressure gauges in the system to monitor operating pressure It is your window to what is happening in the system Always wear appropriate personal protective equipment PPE when operating hydraulic equipment The operator must take precaution against injury due to failure of the tool or work piece s Do NOT hol...

Page 5: ...of the press or breakage can occur It is impossible for Durapac to provide practical all purpose shielding because this is a general all purpose press that can be used in many different applications The operator of the press must use appropriate shielding for each application Some safety can be provided by wrapping the piece in a protective blanket before applying pressure 3 2 Hydraulic Hoses Flui...

Page 6: ...presentative 4 2 Refer to the separate instruction manual for the PES3024 415 Volt 3 Phase Power Unit Ensure a qualified electrician installs a suitable 3 phase electrical plug and confirm the rotation of the motor is as per the directional arrow on the motor shroud 4 3 Check oil level in the reservoir before operating the pump 4 4 Check all system fittings and connections to be sure they are tigh...

Page 7: ...e first bolster pin is removed remove the second bolster pin 5 2 4 Once both bolster pins are fully removed continue to jog the electric brake winch remote pendant switch to adjust to the desired position 5 2 5 Once both pins are fully inserted remove any tension on the electric brake winch cable 5 3 Inserting Bolster Pins 5 3 1 Always insert the bolster pin furthest away from the electric pump fi...

Page 8: ...ers 6 0 Maintenance IMPORTANT Check oil level regularly Use only good quality hydraulic fluid Do NOT use brake fluid transmission fluid turbine oil motor oil alcohol glycerine etc Use of anything other than good quality hydraulic oil will void warranty and damage the pump hose and application We recommend Durapac Hydraulic Oil or equivalent Equipment must only be serviced by a qualified hydraulic ...

Page 9: ...pilled fluid and reinstall the air vent plug reservoir cap 6 2 Bleeding Air from the System 6 2 1 Repeat Steps 6 1 1 to 6 1 3 above if required 6 2 2 Invert cylinder and place at a lower level than the pump reservoir 6 2 3 Extend and retract the cylinder several times without putting a load on the system Air will be released into the pump reservoir 6 2 4 Recheck oil level after removing air 6 3 Ch...

Page 10: ...ease valve Loose couplers Tighten couplers Blocked hydraulic lines Clean and flush Weak or broken retraction springs Send to service centre for repair Internally damaged cylinder Send to service centre for repair Pump reservoir too full Drain hydraulic fluid to correct level Erratic Action Air in the system or pump cavitation Add fluid bleed air and check for leaks as described in the Maintenance ...

Page 11: ...id in pump reservoir Fill and bleed the system as described in the Maintenance Section Load is above the capacity of the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Check for bent misaligned worn parts or defective packings Cylinder moves slower than normal Loose couplers Tighten couplers Restricted hydraulic line or fitting Clean and replace if damaged Pu...

Reviews: