Durapac DTJ-10 Instruction Manual Download Page 5

 

 

Instruction Manual 

DTJ Series Toe Jacks - V1.0 

www.durapac.com 

Page 5 of 12 

 

4.2

 

Check oil level in reservoir before operating the jack  

4.2.1

 

Open release valve with the handle (not more than two counter-clockwise 
turns) and press down on the head-toe attachment to ensure the piston is 
fully down.  

4.2.2

 

Remove the oil filler plug.  

4.2.3

 

The oil should be level with the bottom of the filler hole. Adjust level as 
necessary and replace plug. 

4.3

 

Remove air from the system – Air can accumulate in the hydraulic system during the 
initial setup or after prolonged use, causing the cylinder to respond slowly or in an 
unstable manner.  Should removal of air from the jack be required, please follow the 
steps in 6.2 – Bleeding Air from the System in the Maintenance Section. 

4.4

 

Lubrication - Oil the pivots of the manual pump mechanism. 

5.0

 

Operation 

 

IMPORTANT: 

 

 

Do NOT

 lift a load on the end of the toe. Fully engage the load with the toe and 

where practical ensure that the top of the vertical face “head-toe” attachment is 
also engaged with the load 

 

 

When lifting by the toe, wedge the head of the jack on the load to avoid bending 
the column

 

5.1

 

Raising the Jack 

5.1.1

 

Close the release valve (clockwise) with the jacking handle. 

5.1.2

 

Position the jack so that the toe or head is under the load point. Do not use 
the handle in the release valve to move the jack. Damage will occur. 

5.1.3

 

Pump the jacking lever in an up and down motion. 

5.2

 

Lowering the Jack 

5.2.1

 

Check beneath the load for any obstructions and remove any mechanical 
supports. 

5.2.2

 

Slowly open the release valve (counter clockwise) with handle. Control the 
rate of descent by smoothly opening or closing the valve. 

5.2.3

 

To stop the jack from lowering the load, close the release valve (clockwise). 

5.2.4

 

Note: The release valve should not be closed abruptly (except in an 
emergency) since this shock loads the hydraulic system. 

5.2.5

 

After use, the jack should be stored with the load piston and pump piston 
both fully retracted. 

 

Summary of Contents for DTJ-10

Page 1: ...LUTE EQUIPMENT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Instruction Manual Manual Hydraulic Toe Jack Model DTJ Ser...

Page 2: ...t be suitable for all jobs The user must ultimately make the decision regarding suitability of the product for any given task and assume the responsibility of safety for all in the work area Contact a...

Page 3: ...rectly in line with any hydraulic connections while pressurising Do NOT attempt to disconnect hydraulic connections under pressure Release all line pressure before disconnecting hoses All personnel mu...

Page 4: ...ce head toe attachment is also engaged with the load Ensure that the jack is undamaged and in good working order Do not use the jack if it is damaged Do NOT use the jack for any purpose other than tha...

Page 5: ...oe Fully engage the load with the toe and where practical ensure that the top of the vertical face head toe attachment is also engaged with the load When lifting by the toe wedge the head of the jack...

Page 6: ...y problem that may require service and maintenance 6 1 Adding Hydraulic Fluid WARNING Always add oil with cylinders fully retracted or extended if pull cylinders or the system will contain more oil th...

Page 7: ...cylinder Replace worn seals Check for excessive contamination or wear Cylinder sticking or binding Check for dirt gummy deposits or leaks Check for misalignment worn parts or defective seals Jack wil...

Page 8: ...Fixed bolt 1 2 Steel ball 2 16 Fixed bolt 1 3 Spring 2 17 Oil bung 1 4 O ring 1 18 Toe lift 1 5 Bolt 1 19 Stop ring 1 6 Bolt 2 20 Up lining ring 2 7 O ring 1 21 O ring 1 8 Back up ring 1 22 Plug 1 9...

Page 9: ...l 2 17 Fixed bolt 1 3 Spring 2 18 Toe lift 1 4 O ring 1 19 Stop ring 1 5 Bolt 1 20 Up lining ring 2 6 Bolt 2 21 O ring 1 7 O ring 1 22 Plug 1 8 Back up ring 1 23 Piston 1 9 Rod 1 24 Back up ring 1 10...

Page 10: ...all 2 17 Fixed bolt 1 3 Spring 2 18 Toe lift 1 4 O ring 1 19 Stop ring 1 5 Bolt 1 20 Up lining ring 2 6 Bolt 2 21 O ring 1 7 O ring 1 22 Plug 1 8 Back up ring 1 23 Piston 1 9 Rod 1 24 Back up ring 1 1...

Page 11: ...r joint 1 2 Steel ball 2 16 Fixed bolt 1 3 Spring 2 17 Fixed bolt 1 4 O ring 1 18 Toe lift 1 5 Bolt 1 19 Stop ring 1 6 Bolt 2 20 Up lining ring 2 7 O ring 1 21 O ring 1 8 Back up ring 1 22 Plug 1 9 Ro...

Page 12: ...1 3 Spring 2 13 Fixed bolt 1 23 Piston 1 4 O ring 1 14 C type ring 4 24 Back up ring 1 5 Bolt 1 15 Oil bung 1 25 Seal 1 6 Bolt 2 16 Toe lift 1 26 Metal ring 1 7 O ring 1 17 Stop ring 1 27 C type ring...

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