Durapac DTJ-10 Instruction Manual Download Page 2

 

 

Instruction Manual 

DTJ Series Toe Jacks - V1.0 

www.durapac.com 

Page 2 of 12 

 

 

This is a safety alert symbol. It is used to alert you to potential personal injury hazards. 
Obey all safety messages that follow this symbol to avoid injury or death 

1.0

 

Product Information 

DURAPAC – Hydraulic Toe Jacks are engineered to meet Industrial Standards for Performance and 
Safety.  The DTJ Series of toe jacks are a premium range ideally suited for lifting heavy machinery or 
equipment when access height is restricted. Toe lift capacities range from 2.5-25 ton and all models 
feature a keyed toe with spring return piston.  

 

Chrome plated steel piston rod resists corrosion and extends life 

 

Dovetail design for  perfect alignment of toe during lift (25 ton jack does not have dove tail 
design) 

 

All jacks have been designed for ease of use and handling 

 

Carbon steel base is automatically welded to ensure increased resistance to high pressure 
and provide greater durability 

 

Operating handle is included with all models 

 

360° rotating pump handle on models 2.5-15 ton 

 

Internal stroke limiter prevents piston rod over-extension 

 

Lifting toe has been manufactured from high strength alloy steel 

All DTJ Series toe jacks are repairable and seal kits are available. 

Special skill, knowledge and training may be required for a specific task and the product may not be 
suitable for all jobs. The user must ultimately make the decision regarding suitability of the product 
for any given task and assume the responsibility of safety for all in the work area. Contact a Durapac 
representative if you are unsure of your toe jack’s suitability for a particular application. 

2.0

 

Receiving Instructions 

Open packing and confirm that the jack and handle are present and undamaged. 

It is recommended prior to use that an inspection be done by qualified personnel and that any 
missing or damaged parts, decals, warning/safety labels or signs are replaced with Durapac 
authorised replacement parts only. Any toe jack that appears to be damaged in any way, is worn, 
leaking or operates abnormally should be removed from service immediately until such time as 
repairs can be made. Any toe jack that has been or suspected to have been subject to a shock load 
should be removed from service immediately until inspected by a Durapac authorised service centre. 
Owners and operators of this equipment should be aware that the use and subsequent repair of this 
equipment may require specialised training and knowledge. 

3.0

 

Safety 

Save these instructions. For your safety, read and understand the information contained within. The 
owner and operator should have an understanding of this product and safe operating procedures 
before attempting to use this product. Instructions and safety information should be conveyed in the 
operator's native language before use of this product is authorised. Make certain that the operator 

Summary of Contents for DTJ-10

Page 1: ...LUTE EQUIPMENT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Instruction Manual Manual Hydraulic Toe Jack Model DTJ Ser...

Page 2: ...t be suitable for all jobs The user must ultimately make the decision regarding suitability of the product for any given task and assume the responsibility of safety for all in the work area Contact a...

Page 3: ...rectly in line with any hydraulic connections while pressurising Do NOT attempt to disconnect hydraulic connections under pressure Release all line pressure before disconnecting hoses All personnel mu...

Page 4: ...ce head toe attachment is also engaged with the load Ensure that the jack is undamaged and in good working order Do not use the jack if it is damaged Do NOT use the jack for any purpose other than tha...

Page 5: ...oe Fully engage the load with the toe and where practical ensure that the top of the vertical face head toe attachment is also engaged with the load When lifting by the toe wedge the head of the jack...

Page 6: ...y problem that may require service and maintenance 6 1 Adding Hydraulic Fluid WARNING Always add oil with cylinders fully retracted or extended if pull cylinders or the system will contain more oil th...

Page 7: ...cylinder Replace worn seals Check for excessive contamination or wear Cylinder sticking or binding Check for dirt gummy deposits or leaks Check for misalignment worn parts or defective seals Jack wil...

Page 8: ...Fixed bolt 1 2 Steel ball 2 16 Fixed bolt 1 3 Spring 2 17 Oil bung 1 4 O ring 1 18 Toe lift 1 5 Bolt 1 19 Stop ring 1 6 Bolt 2 20 Up lining ring 2 7 O ring 1 21 O ring 1 8 Back up ring 1 22 Plug 1 9...

Page 9: ...l 2 17 Fixed bolt 1 3 Spring 2 18 Toe lift 1 4 O ring 1 19 Stop ring 1 5 Bolt 1 20 Up lining ring 2 6 Bolt 2 21 O ring 1 7 O ring 1 22 Plug 1 8 Back up ring 1 23 Piston 1 9 Rod 1 24 Back up ring 1 10...

Page 10: ...all 2 17 Fixed bolt 1 3 Spring 2 18 Toe lift 1 4 O ring 1 19 Stop ring 1 5 Bolt 1 20 Up lining ring 2 6 Bolt 2 21 O ring 1 7 O ring 1 22 Plug 1 8 Back up ring 1 23 Piston 1 9 Rod 1 24 Back up ring 1 1...

Page 11: ...r joint 1 2 Steel ball 2 16 Fixed bolt 1 3 Spring 2 17 Fixed bolt 1 4 O ring 1 18 Toe lift 1 5 Bolt 1 19 Stop ring 1 6 Bolt 2 20 Up lining ring 2 7 O ring 1 21 O ring 1 8 Back up ring 1 22 Plug 1 9 Ro...

Page 12: ...1 3 Spring 2 13 Fixed bolt 1 23 Piston 1 4 O ring 1 14 C type ring 4 24 Back up ring 1 5 Bolt 1 15 Oil bung 1 25 Seal 1 6 Bolt 2 16 Toe lift 1 26 Metal ring 1 7 O ring 1 17 Stop ring 1 27 C type ring...

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