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Instruction Manual 

DPA-16 Air Hyd. Power Unit - V1.0 

www.durapac.com

 

Page 6 of 10 

 

 

 

Use only good quality hydraulic fluid. 

Do NOT

 use brake fluid, transmission fluid, 

turbine oil, motor oil, alcohol, glycerine etc. Use of anything other than good quality 
hydraulic oil will void warranty and damage the power unit, hose, and application. We 
recommend Durapac Hydraulic Oil or equivalent 

 

 

Equipment must only be serviced by a qualified hydraulic technician. For repair service, 
contact your local Durapac authorised service centre 

 

 

Damage to hydraulic hoses may not be detected during visual inspections. For this 
reason, Durapac recommends that hydraulic hoses be replaced on a regular basis 

 

 

Tighten connections as needed. Use non-hardening pipe thread compound when 
servicing connections 

Dirt, sand, etc. will quickly ruin any hydraulic system.  Ensure that couplings are clean and free of 
foreign matter. After each use, clean couplings and attach dust caps. 

Maintenance is required when wear or leakage is noticed. Periodically inspect all components to 
detect any problem that may require service and maintenance.  

6.1

 

Adding Hydraulic Fluid 

 

WARNING: Always add oil with cylinders fully retracted (or extended, if pull cylinders) or 
the system will contain more oil than the reservoir can hold 

6.1.1

 

Depressurise and disconnect hydraulic hose from application/cylinder. 

6.1.2

 

With the power unit in its upright, horizontal position, remove the air vent plug 
located on the top plate of the reservoir. 

6.1.3

 

Use a small funnel to fill the reservoir to within 19mm (3/4") of the opening. 

6.1.4

 

Bleed air from system if necessary.  

6.1.5

 

Wipe up any spilled fluid and reinstall the air vent plug/reservoir cap. 

6.2

 

Bleeding Air from the System 

6.2.1

 

Repeat Steps 6.1.1 to 6.1.3 (above), if required. 

6.2.2

 

Invert cylinder and place at a lower level than the power unit reservoir. 

6.2.3

 

Extend and retract the cylinder several times without putting a load on the 
system. Air will be released into the power unit reservoir.  

6.2.4

 

Recheck oil level after removing air. 

6.3

 

Changing Hydraulic Fluid 

 

For best results, change fluid once a year or every 300 hours of use 

6.3.1

 

Repeat Steps 6.1.1 to 6.1.2 (above). 

6.3.2

 

Pour used fluid into a sealable container. 

6.3.3

 

Repeat Steps 6.1.3 to 6.1.5 (above). 

6.3.4

 

Dispose of fluid in accordance with local regulations. 

Summary of Contents for DPA-16

Page 1: ...NT PTY LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Maximum Operating Pressure 700 bar Instruction Manual Reciprocating Air Hydraulic Power U...

Page 2: ...n inspection be done by qualified personnel and that any missing or damaged parts decals warning safety labels or signs are replaced with Durapac authorised replacement parts only Any power unit that...

Page 3: ...decals become hard to read these must be replaced Minimum age of the operator must be 18 years The operator must have read and understood all instructions safety issues cautions and warnings before s...

Page 4: ...h your hands The force of escaping hydraulic fluid can inflict injury Do NOT subject the hose to potential hazard such as fire sharp objects extreme heat or cold or heavy impact Do NOT allow the hose...

Page 5: ...ing Air from the System in the Maintenance Section 5 0 Operation IMPORTANT Always monitor pressure load or position using suitable equipment Pressure may be monitored by means of an optional manifold...

Page 6: ...t may require service and maintenance 6 1 Adding Hydraulic Fluid WARNING Always add oil with cylinders fully retracted or extended if pull cylinders or the system will contain more oil than the reserv...

Page 7: ...nd air dryer is installed and SAE grade oil 5W to 30W is used 6 5 Storage 6 5 1 When not in use depressurise and disconnect the hydraulic power unit from the application 6 5 2 Wipe clean thoroughly an...

Page 8: ...g application connection Replace application connection Application responds slower than normal Loose connection or coupler Tighten connection or coupler Restricted hydraulic line or fitting Clean and...

Page 9: ...Hyd Power Unit V1 0 www durapac com Page 9 of 10 8 0 Parts Breakdown Note Not all components of the power unit are replacement items but are illustrated as a convenient reference of location and posi...

Page 10: ...em ZCZ1018 1 63 Air inlet spring ZCZ1063 1 19 HP nozzle o ring ZCZ1019 2 64 Pin ZCZ1064 1 20 Oil drain valve ZCZ1020 1 65 Foot pedal ZCZ1065 1 21 Oil drain valve spool ZCZ1021 1 66 Return spring ZCZ10...

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