Duralloy CUT 40 PFC MV Owner'S Manual Download Page 15

Work Environment Safety

CAUTION

Used with the safety alert symbol, indicates a hazardous 
situation which, if not avoided, could result in minor or 
moderate injury.

1.   When possible, move the work to a location well away from 

combustible materials. If relocation is not possible, protect the 
combustibles with a cover made of fire resistant material.

2.   Remove or make safe all combustible materials for a radius of 

10 metres around the work area. Use a fire resistant material 
to cover or block all doorways, windows, cracks, and other 
openings.

3.   Enclose the work area with portable fire resistant screens. 

Protect combustible walls, ceilings, floors, etc., from sparks 
and heat with fire resistant covers.

4.   If working on a metal wall, ceiling, etc., prevent ignition of 

combustibles on the other side by moving the combustibles 
to a safe location. If relocation of combustibles is not possible, 
designate someone to serve as a fire watch, equipped with a 
fire extinguisher, during the welding process and well after the 
welding is completed.

5.   Do not weld or cut on materials having a combustible coating 

or combustible internal structure, as in walls or ceilings, 
without an approved method for eliminating the hazard.

6.   After welding, make a thorough examination for evidence of 

fire. Be aware that visible smoke or flame may not be present 
for some time after the fire has started. Do not weld or cut in 
atmospheres containing dangerously reactive or flammable 
gases, vapours, liquids, and dust. Provide adequate ventilation 
in work areas to prevent accumulation of flammable gases, 
vapours, and dust.

7.   Do not apply heat to a container that has held an unknown 

substance or a combustible material whose contents, when 
heated, can produce flammable or explosive vapours. Clean 
and purge containers before applying heat. Vent closed 
containers, including castings, before preheating, welding, or 
cutting.

www.duralloy.net.au

  |  

1300 369 456 

Electricity Can Kill

DANGER!

Touching live electrical parts can cause fatal shocks or 
severe burns. The electrode and work circuit is electrically 
live whenever the output is on. 

The input power circuit and machine internal circuits are also live 
when power is on. In semi-automatic or automatic wire welding, 
the wire, wire reel, drive roll housing, and all metal parts touching 
the welding wire are electrically live. Incorrectly installed or 
improperly grounded equipment is a hazard.

1.   Do not touch live electrical parts.

2.   Wear dry, hole-free insulating gloves and body protection.

3.   Insulate yourself from the work and the ground using dry 

insulating mats or covers.

4.   Disconnect input power before installing or servicing this 

equipment. Lock input power, disconnect switch open, or 
remove line fuses so power cannot be turned on accidentally.

5.   Properly install and ground this equipment according to 

national, state, and local codes.

6.   Turn off all equipment when not in use. Disconnect power to 

equipment if it will be left unattended or out of service.

7.   Use fully insulated electrode holders. Never dip the holder 

in water to cool it or lay it down on the ground or the work 
surface. Do not touch holders connected to two welding 
machines at the same time or touch other people with the 
holder or electrode.

8.   Do not use worn, damaged, undersized, or poorly spliced 

cables.

9.   Do not wrap cables around your body.

10.  Connect work piece to a good electrical ground.

11.   Do not touch the electrode while in contact with the work 

(ground) circuit.

12.  Use only well-maintained equipment. Repair or replace 

damaged parts as soon as practical.

13.  In confined spaces or damp locations, do not use a plasma 

cutter with AC output unless equipped with a voltage reducer.

Arc rays from the welding process produce intense heat and 
strong ultraviolet rays that can burn eyes and skin. Use the 
following table to select the appropriate shade number for a 
Welding Helmet or Welding Face Shield.

15

CUT 40PFC MV

OWNER’S MANUAL

Summary of Contents for CUT 40 PFC MV

Page 1: ...CUT 40 PFC MV OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...ion DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment sol...

Page 3: ...www duralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Troubleshooting Safety Warranty 5 7 8 9 12 13 18 3 CUT 40PFC MV OWNER S MANUAL ...

Page 4: ...ont Fascia Cover Air Test function 6M PT60 Plasma Torch with Central Adaptor Built in Regulator Extension lead friendly up to 100m Weight 7kg SPECIFICATIONS Power Supply 90VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz 1 110 120 130V 10 1 220 230 240V 10 Input Power 3 8kW 4 9kW Input Current 34 5A 22 6A Duty Cycle 40o C 10min 30A 35 22A 60 20A 100 40A 50 36A 60 30A 100 Cutting Current 20 30A 20 ...

Page 5: ...or 5 Cutting Power Indicator Lights when cutting power circuit activated 6 Air Control Run Set Switch 7 Earth Lead Connection Socket 8 Plasma Torch Euro Central Connector Rear View 9 Air Pressure Regulator Outlet Pressure Gauge 10 Air Pressure Regulator Knob 11 Compressed Air Inlet 12 Air Condensate Filter Trap Bowl 13 Air Filter Condensate Drain Tube www duralloy net au 1300 369 456 5 1 4 2 3 5 6...

Page 6: ...rc A pilot arc system is a circuit where the return is back through the torch head and cable This means it can create a small arc with some cutting power without making any electrical connection with the main machine earth This is especially useful for starting cuts on material that does not have a good initial earth connection such as paint rust scale Once the pilot arc is established and power i...

Page 7: ... its own internal air supply filtration system it is recommended the compressed air supply should have external filtration in the line feeding the machine both a standard water trap sintered bronze filter and also a coalescing filter for oil in air The air requirement is a minimum of 120 l min 4 5cfm Free Air Delivery FAD at 75psi pressure This normally means the compressor must be a belt drive mo...

Page 8: ...www duralloy net au 1300 369 456 8 CUT 40PFC MV OWNER S MANUAL WIRING DIAGRAM ...

Page 9: ... off and disconnected from the power supply www duralloy net au 1300 369 456 CARE MAINTENANCE Amperage Guide PLASMA CUTTING GUIDE 9 CUT 40PFC MV OWNER S MANUAL Material Thickness mm 0 5 2 4 6 8 10 Output Current Dial Position 7 2 4 4 6 5 7 7 8 8 9 10 Cutting Guide Effect of Cutting Speed Electrical Connection The DURALLOY CUT 40PFC MV is designed to run on a standard 15A 230V AC power supply If an...

Page 10: ...inless or carbon steel at an angle position the torch 0 5mm 02 above the work piece It is advisable when piercing thicker materials to drill a small pilot starting hole in the work piece which makes it a lot easier and gives increased tip life Start the cutting arc then immediately raise the torch to 1 6mm 1 16 stand off and move the torch along the cut path This will reduce the chance of spatter ...

Page 11: ...ce and experience to obtain cuts without dross Although less than optimal cuts will contain dross it is relatively easy to remove by breaking it off using pliers or chipping off with a chisel or scraping or grinding the finished cut as needed and is generally only a minor inconvenience A combination of factors contributes to the build up of dross They include material type material thickness amper...

Page 12: ...rts Arc stops while cutting Cutting speed too slow Torch is too high away from material Worn torch parts Workpiece earth cable disconnected Increase speed until problem solved Lower torch to recommended height Inspect and repair or replace worn parts Connect workpiece earth clamp to work piece or steel table Insufficient penetration Cutting speed too fast Torch tilted too much Metal too thick for ...

Page 13: ...nductor tong with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the plasma cutter outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid...

Page 14: ...e the equipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment ...

Page 15: ...ing welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing a...

Page 16: ...in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metal...

Page 17: ...rby 6 Be aware that welding on a ceiling floor bulkhead or partition can cause fire on the hidden side 7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent welding current from travelling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a plasma cutter to thaw froz...

Page 18: ...ncillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply ...

Page 19: ...www duralloy net au 1300 369 456 19 CUT 40PFC MV OWNER S MANUAL ...

Page 20: ...www duralloy net au 1300 369 456 ...

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