Duralloy CUT 40 PFC MV Owner'S Manual Download Page 14

Plasma Cutter Safety Instructions & Warnings

WARNING!

Protect yourself and others from possible serious injury or 
death. Keep children away. Read the operating/Instruction 
manual before installing, operating or servicing this 
equipment. Have all installation, operation, maintenance, 
and repair work performed by qualified people.

If an operator does not strictly observe all safety rules and take 
precautionary actions, Plasma Cutter products and processes can 
cause serious injury or death, or damage to other equipment or 
property. 

Safe practices have developed from past experience in the use 
of welding and cutting. These practices must be learned through 
study and training before using this equipment. Some of these 
practices apply to equipment connected to power lines; other 
practices apply to engine driven equipment.

Anyone not having extensive training in welding and cutting 
practices should not attempt to use these machines.

Safe practices are outlined in the European Standard EN60974-1 
entitled: Safety in welding and allied processes.

WARNING!

Only use safety equipment that has been approved by 
an appropriate standards agency. Unapproved safety 
equipment may not provide adequate protection. Eye and 
breathing protection must be AS/NZS compliant for the 
specific hazards in the work area.

DANGER!

Always wear AS/NZS compliant safety glasses and full 
face shield fitted with appropriate filter shade number. 
(Refer Filter Table in this safety section)

CAUTION

Heavy-duty work gloves, non-skid safety shoes and 
hearing protection used for appropriate conditions will 
reduce personal injuries.

CAUTION

Have the equipment serviced by a qualified repair person 
using identical replacement parts. This will ensure that the 
safety of the power tool is maintained.

www.duralloy.net.au

  |  

1300 369 456 

Personal Safety

CAUTION

Keep the work area well lit. Make sure there is adequate 
space surrounding the work area. Always keep the work 
area free of obstructions, grease, oil, trash, and other 
debris. Do not use equipment in areas near flammable 
chemicals, dust, and vapours. Do not use this product in a 
damp or wet location.

1.   Stay alert, watch what you are doing and use common sense 

when operating equipment. Do not use a tool while you are 
tired or under the influence of drugs, alcohol or medication. A 
moment of distraction when operating equipment may result 
in serious personal injury.

2.   Do not overreach. Keep proper footing and balance at 

all times. This enables better control of the power tool in 
unexpected situations.

Arc Rays can Burn Eyes and Skin

DANGER!

Arc rays from the welding process produce intense heat 
and strong ultraviolet rays that can burn eyes and skin.

1.   Use a Welding Helmet or Welding Face Shield fitted with a 

proper shade filter (refer AS 60974-1, AS/NZS 1337.1 and AS/
NZS 1338.1 Safety Standards) to protect your face and eyes 
when welding or watching. (See Filter Table later in this 
section)

2.   Wear approved safety glasses. Side shields are 

recommended.

3.   Use protective screens or barriers to protect others from flash 

and glare; warn others not to watch the arc.

4.   Wear protective clothing made from durable, flame-resistant 

material (wool and leather) and foot safety protection.

5.   Never wear contact lenses while welding.

Noise Can Damage Hearing

CAUTION

Noise from some processes can damage hearing. Use AS/
NZS compliant ear plugs or ear muffs if the noise level is 
high.

14

CUT 40PFC MV

OWNER’S MANUAL

Summary of Contents for CUT 40 PFC MV

Page 1: ...CUT 40 PFC MV OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...ion DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment sol...

Page 3: ...www duralloy net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Troubleshooting Safety Warranty 5 7 8 9 12 13 18 3 CUT 40PFC MV OWNER S MANUAL ...

Page 4: ...ont Fascia Cover Air Test function 6M PT60 Plasma Torch with Central Adaptor Built in Regulator Extension lead friendly up to 100m Weight 7kg SPECIFICATIONS Power Supply 90VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz 1 110 120 130V 10 1 220 230 240V 10 Input Power 3 8kW 4 9kW Input Current 34 5A 22 6A Duty Cycle 40o C 10min 30A 35 22A 60 20A 100 40A 50 36A 60 30A 100 Cutting Current 20 30A 20 ...

Page 5: ...or 5 Cutting Power Indicator Lights when cutting power circuit activated 6 Air Control Run Set Switch 7 Earth Lead Connection Socket 8 Plasma Torch Euro Central Connector Rear View 9 Air Pressure Regulator Outlet Pressure Gauge 10 Air Pressure Regulator Knob 11 Compressed Air Inlet 12 Air Condensate Filter Trap Bowl 13 Air Filter Condensate Drain Tube www duralloy net au 1300 369 456 5 1 4 2 3 5 6...

Page 6: ...rc A pilot arc system is a circuit where the return is back through the torch head and cable This means it can create a small arc with some cutting power without making any electrical connection with the main machine earth This is especially useful for starting cuts on material that does not have a good initial earth connection such as paint rust scale Once the pilot arc is established and power i...

Page 7: ... its own internal air supply filtration system it is recommended the compressed air supply should have external filtration in the line feeding the machine both a standard water trap sintered bronze filter and also a coalescing filter for oil in air The air requirement is a minimum of 120 l min 4 5cfm Free Air Delivery FAD at 75psi pressure This normally means the compressor must be a belt drive mo...

Page 8: ...www duralloy net au 1300 369 456 8 CUT 40PFC MV OWNER S MANUAL WIRING DIAGRAM ...

Page 9: ... off and disconnected from the power supply www duralloy net au 1300 369 456 CARE MAINTENANCE Amperage Guide PLASMA CUTTING GUIDE 9 CUT 40PFC MV OWNER S MANUAL Material Thickness mm 0 5 2 4 6 8 10 Output Current Dial Position 7 2 4 4 6 5 7 7 8 8 9 10 Cutting Guide Effect of Cutting Speed Electrical Connection The DURALLOY CUT 40PFC MV is designed to run on a standard 15A 230V AC power supply If an...

Page 10: ...inless or carbon steel at an angle position the torch 0 5mm 02 above the work piece It is advisable when piercing thicker materials to drill a small pilot starting hole in the work piece which makes it a lot easier and gives increased tip life Start the cutting arc then immediately raise the torch to 1 6mm 1 16 stand off and move the torch along the cut path This will reduce the chance of spatter ...

Page 11: ...ce and experience to obtain cuts without dross Although less than optimal cuts will contain dross it is relatively easy to remove by breaking it off using pliers or chipping off with a chisel or scraping or grinding the finished cut as needed and is generally only a minor inconvenience A combination of factors contributes to the build up of dross They include material type material thickness amper...

Page 12: ...rts Arc stops while cutting Cutting speed too slow Torch is too high away from material Worn torch parts Workpiece earth cable disconnected Increase speed until problem solved Lower torch to recommended height Inspect and repair or replace worn parts Connect workpiece earth clamp to work piece or steel table Insufficient penetration Cutting speed too fast Torch tilted too much Metal too thick for ...

Page 13: ...nductor tong with bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the plasma cutter outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid...

Page 14: ...e the equipment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment ...

Page 15: ...ing welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing a...

Page 16: ...in a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metal...

Page 17: ...rby 6 Be aware that welding on a ceiling floor bulkhead or partition can cause fire on the hidden side 7 Do not weld on closed containers such as tanks or drums 8 Connect the work lead clamp to the job as close to the welding area as practical to prevent welding current from travelling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a plasma cutter to thaw froz...

Page 18: ...ncillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply ...

Page 19: ...www duralloy net au 1300 369 456 19 CUT 40PFC MV OWNER S MANUAL ...

Page 20: ...www duralloy net au 1300 369 456 ...

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