Duracell DG65M-R62 Series Owner'S Manual Download Page 1

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Owner’s Manual

Instructions for Assembly, Testing, Operation, Servicing, and Storage.

Portable Gas Generator

For Outdoor Use Only!

DG65M-R62

5000 Watt Rated
6000 Watt Surge

Owner’s Manual for

DG65M-R62 Series

Portable Generator

Summary of Contents for DG65M-R62 Series

Page 1: ...ual Instructions for Assembly Testing Operation Servicing and Storage Portable Gas Generator For Outdoor Use Only DG65M R62 5000 Watt Rated 6000 Watt Surge Owner s Manual for DG65M R62 Series Portable...

Page 2: ...l for printing IES reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever No part of this publication m...

Page 3: ...the generator see sample below Retain this information for your records You ll need to refer to this information when ordering parts and contacting customer service about maintaining your generator a...

Page 4: ...Pre operation check and Safety Rules 19 Pre operational Checks 22 Starting the Generator 25 Monitoring the fuel level 26 Using caution when refueling the tank 26 Shutting Down the Generator 27 Mainten...

Page 5: ...nerator itself to guide you Generator safety labels The safety labels on your generator warn of potential danger It s critical that you read them If any labels become difficult to read or have been re...

Page 6: ...4 P a g e DG65M R62 Generator Safety Labels...

Page 7: ...5 P a g e DG65M R62 Generator Fuel Related Safety and Information Labels Generator Operating Safety Labels Fuel On Off Valve Label Fuel Tank Label for DG65M R62...

Page 8: ...to dangerous levels Do not breathe the poisonous gas in your generator s exhaust Become familiar with your generator Understand all of your generator s controls connections and output receptacles Know...

Page 9: ...nd any device attached to it If you use your generator on highly conductive areas such as metal decking or steel work use a ground fault circuit interrupter Do not use electrical cords that are damage...

Page 10: ...r the utility company before proceeding Burn and fire WARNINGS Stop engine when refueling Do not smoke when refueling your generator Keep your generator at least seven feet or 2 meters away from build...

Page 11: ...n approval for publishing this manual Duracell Generators reserves the right to change the specifications and instructions Duracell Generators also reserves the right to discontinue and modify the des...

Page 12: ...s that require up to a maximum of 3 600 watts 3 6 kW at 30 Amps of current or greater Use only power cords rated for 125 Volt AC loads at 30 Amps or greater L14 30R 240 120Volt 30Amp Twist Lock Recept...

Page 13: ...s recommended that you review the items listed below and confirm they were all included in your purchase Name of Component Quantity Generator Set 1 Mobility and Assembly Kit 1 Generator Manual 1 Engin...

Page 14: ...Duracell Support at 1 888 980 4938 For damaged components contact the freight company that delivered the unit and file a claim If complete fill out the product serial number information See Limited W...

Page 15: ...l kit and attaching it to the generator 1 Locate the Wheel assembly kit The kit includes Number Description QUANTITY 1 Portable Generator 1 2 KOHLER ENGINE MANUAL 1 3 Wrench 10mm 12mm 1 Wrench 14mm 17...

Page 16: ...heel onto axle Secure wheel with nut and then repeat the steps above on the other wheel Use M16 x 1 5 nuts 3 Next attach the front support On the handle side of the generator lift and support the bott...

Page 17: ...t secure the upper and lower bolts by tightening them with the wrenches or sockets as shown Now reassemble the handle pivot bolt and tight enough that the handle moves freely and will drop down from i...

Page 18: ...the engine will result in running the engine without the proper type and quantity of oil The warranty does NOT cover engine damage as a result of operating the engine without oil as specified by the m...

Page 19: ...on to prevent dangerous carbon monoxide build up 2 Only use the generator outdoors and far away from open windows doors and building or vehicle vents 3 Place the generator so that the exhaust fumes wi...

Page 20: ...amount of fuel being burned Cooling ventilation is required to prevent overheating of the engine and pressure pump and or the possibility of fire 5 Situate the machine away from other heat generating...

Page 21: ...ourself with the generator and its operation before you begin using it Know what to do in case of emergencies Before starting the generator review the safety rules found below and throughout the manua...

Page 22: ...ators The generator s owner must instruct all operators and potential renter in safe set up and operation Do not allow anyone to operate the generator who has not read the Owner s Manual and been inst...

Page 23: ...y away from electrical outlets devices and equipment Hot Exhaust Parts Stay clear of engine exhaust and other hot surfaces or casing during operation Never touch hot engine exhaust muffler or other ho...

Page 24: ...portable generator at least 7 feet 2 meters away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your pre operation checks...

Page 25: ...e you plug into your generator is single phase 60Hz Never connect 50 Hz devices or three phase loads to your generator Continuous output DG65M R62 is rated at 5 000 watts Maximum power DG65M R62 is ra...

Page 26: ...ions in order to comply with the warranty requirements Failure to follow the engine owner s manual may void the engine warranty 7 Use only the recommended engine oil Please refer to the engine owner s...

Page 27: ...Begin by turning on the engine switch Push the switch to the ON position Pull the Starter Grip gently until you feel slight resistance then pull briskly Warning Avoid damaging the starter and its hous...

Page 28: ...eling tighten the fuel tank cap securely and wipe up any gasoline that may have spilled Fuel can damage components of your generator such as metal rubber paint and plastic Note Damage caused by spille...

Page 29: ...safety Below are guidelines including a maintenance schedule and inspection procedures There are additional procedures that are more complicated or require special tools that are best performed by cer...

Page 30: ...isonous gas that is odorless and colorless Be sure to have adequate ventilation when operating your generator and never allow the gas to build up Generators get extremely hot To avoid severe burns alw...

Page 31: ...Serviced 4 NOTE PLEASE REFER TO ENGINE MANUAL FOR DETAILED MAINTENANCE SCHEDULE FOR ALL ENGINE MAINTENANCE Emission related items Information about refueling can be found in the Fuel Requirements sect...

Page 32: ...erious safety hazards and will also void the warranty Engine Maintenance Perform engine maintenance as specified in the engine owner s manual Items include Change oil after the first 5 operating hours...

Page 33: ...ap is closed Protect your generator Never drop your generator and protect it from getting damaged when using transporting or storing it Never lay heavy objects on your generator Carefully select stora...

Page 34: ...d fuel tank cap Remove the side panel and loosen the carburetor drain screw Drain the gasoline from the carburetor into a container as per the engine owner s manual Please refer to the engine owner s...

Page 35: ...s too low or empty Refill gasoline to proper level Oil level is too low Refill oil to the proper level Place generator on a flat level surface Generator isn t supplying enough power or the generator i...

Page 36: ...replace AVR Wiring is loose Inspect and tighten wiring connections AC output is fine Electrical device or power cord that s plugged into generator is damaged or defective Unplug cord or device immedia...

Page 37: ...cycle Bore Stroke 3 1 in x 2 3 in 78 mm x 58 mm Displacement 16 9 cu In 277 cc Maximum output 9 5 hp 7 1 kW Engine speed rpm 3600 Fuel Unleaded Fuel Tank capacity 6 5 gallon Rated continuous operation...

Page 38: ...36 P a g e DG65M R62 Wiring diagram DG65M R62...

Page 39: ...INAL DG6XX 1018 16 FUEL SWITCH DG6XX 1023 5 L5 30 RECEPTACLE DG6XX 1015 17 CHOKE 6 AC CIRCUIT BREAKER 20A DG6XX 1013 18 TANK DG65X 1024 7 ALTERNATOR DG65X 1017 19 FUEL TUBE DG6XX 1025 8 LOW OIL LAMP D...

Page 40: ...RATOR STAY 1 6 DGG65 1105 BRACKET RR MOTOR BLACK 1 7 DGG65 1106 GENERATOR FAN 1 8 DGG65 1107 BRUSH ASSY 1 9 DGG65 1108 VOLTAGE REGULATOR 5KW 1 10 DGG65 1109 FASTNESS BOLT ROTOR 8 255 1 11 DG516 1110 B...

Page 41: ...TOR 8 185 4 18 DGSW8 1114 WASHER SPRING ROTOR 8MM 1 19 DGBW3 1115 BAND WIRE SINGLE 300mm 2 20 DG65X 1116 GENERATOR FRONT STAY 1 21 DG65X 1117 BEARING 6204RS 1 22 DGM05 1118 NUT STATOR M5 2 23 DGSW5 11...

Page 42: ...3 DG6XX 1202 TUBE FUEL 4 5 205 1 4 DG6XX 1203 FUEL SENSOR ASSY 1 5 DG6XX 1204 CAP COMP FUEL FILLER 1 6 DG6XX 1205 FUEL FILLER 1 7 DG665 1206 TANK COMP FUEL COPPER 6 5 GALLON 1 8 DG612 1008 BOLT FLANGE...

Page 43: ...1 4 DG6XX 1003 BOTTOM RUBBER A 2 5 DGM08 1004 NUT FLANGE M8 4 6 DGM10 1005 NUT FLANGE M10 4 7 DG6XX 1006 BOTTOM RUBBER B 2 8 DG6XB 1007 AXLE 1 9 DG612 1008 BOLT FLANGE 6X12 18 10 DG6XX 1009 FOOT 1 11...

Page 44: ...r If you are not satisfied with the service you received from your representative ask to personally speak with the Service Manager or the Dealer s General Manager The majority of questions and issues...

Page 45: ...at electric motors typically require substantially more wattage 2 3 times more to start the devices than the rated wattage required to run the devices Below is a chart to help you estimate the require...

Page 46: ...s limited warranty period is for product purchased from an IES authorized retailer only products purchased from an unauthorized retailer will not be covered by this limited warranty The limited warran...

Page 47: ...specifically excludes the following failure of parts due to damage caused by accident fire flood windstorm acts of God applications not approved by IES in writing corrosion caused by chemicals use of...

Page 48: ...________________________________________________ Serial Number _________________________________________________________ Model Number __________________________________________________________________...

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