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Dupont inge dizzer L 55, Assembly Instructions Manual

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Dupont inge dizzer L 55 Assembly Instructions Manual Download Page 39

 

Service and Maintenance 

 

dizzer L 55 vertical modules 

– Assembly Instructions 

Page 39 of 45 

© inge GmbH 

45-D02229-en, Rev. 2 

 WARNING

 

 

CONSIDERABLE DANGER OF INJURY! 

Danger of tripping and impact from pallets, 
packages and assembled parts at the construction 
site. 

▪

 

Wear safety helmet! 

▪

 

Wear safety shoes! 

 

 

 

 CAUTION 

 

DANGER OF INJURY! 

Danger of injury due to physical strain.  

▪

 

Determine the weight of the module in use! 

▪

 

Always note the locally applicable maximum permissible load of 
persons! 

▪

 

Note the specified number of persons required! 

 

 

 

Summary of Contents for inge dizzer L 55

Page 1: ...dizzer L 55 UF Modules for Vertical Systems Assembly Instructions...

Page 2: ...ctions are registered trademarks of the corresponding companies Change Policy The manufacturer reserves the right to change this assembly manual or any part thereof at any time in the interest of cont...

Page 3: ...1 Residual Risks 9 2 2 2 Conversions and Modifications 9 2 2 3 Repairs 9 2 3 Standards and Laws 10 2 4 Obligations of the System Integrator 10 2 5 Obligations of the Operator 10 2 6 General Informati...

Page 4: ...ilable Space 28 5 3 2 Protecting the Work Area 29 5 4 Checking the Delivery 30 5 4 1 Moving the Packages to the Work Area 30 5 4 2 Checking for Damage 30 5 4 3 Checking the Delivery for Completeness 3...

Page 5: ...izzer L 55 vertical modules The order in which these instructions are presented is designed for optimal learning enabling you to work your way into the subject matter step by step Warranty Policy NOTE...

Page 6: ...person must know the language of these instructions well enough to be able to apply the contents of these instructions and to impart these to other persons under his her supervision 1 2 2 Skilled Pers...

Page 7: ...tailed description is always binding Always read the entire description of a step before beginning with the work it describes 1 3 2 Symbols The following symbols are used in this manual SYMBOL DESCRIP...

Page 8: ...esidual risk remains which can only be avoided by following the correct procedures The correct procedures and all points that need to be followed are described in these instructions 2 2 Intended Use T...

Page 9: ...pact from pallets packages and assembled parts at the construction site Danger of injury due to physical strain Danger of injury due to constricted space Danger of injury due to inadequate room height...

Page 10: ...997 700 Make the necessary personal protective equipment available to all people involved for the duration of the work In case of deficiencies or loss immediately replace the personal protective equi...

Page 11: ...hazardous situation If this situation is not avoided it will lead to serious injury or death Actions to avert danger WARNING CONSIDERABLE DANGER OF INJURY Personal injury due to a potentially hazardo...

Page 12: ...eath or serious injury due to pinching crushing of the body DANGER OF CRUSHING BODY If the necessary safety instructions are not followed this may lead to death or serious injury due to pinching crush...

Page 13: ...wear a helmet may result in head injuries Wear a helmet WORKING WITH SAFETY SHOES Failure to wear safety shoes may result in foot injuries Wear safety shoes WORKING WITH SAFETY GLOVES Failure to wear...

Page 14: ...sporting and lifting loads Wear a safety helmet Wear safety shoes DANGER DANGER TO LIFE Danger of crushing by industrial trucks and other equipment at the construction site Keep a sufficient distance...

Page 15: ...a fork lift truck Wear a safety helmet Use a safety harness if necessary WARNING CONSIDERABLE DANGER OF INJURY Danger of crushing and shearing from work in the danger zone Note the specified number of...

Page 16: ...d space Provide for sufficient space CAUTION DANGER OF INJURY Danger of injury to bystanders machines and devices in the work area Protect the work area against unauthorized access and against machine...

Page 17: ...aphic Components of the dizzer L 55 vertical module 3 1 2 Parts List for dizzer L 55 vertical module Part Quantity Single part A 1 Feed port bottom B 2 Central connector C 3 Composite coupling set 2 5...

Page 18: ...dizzer L 55 module A module consists of a large quantity of Multibore membranes installed in a cylindrical shell End cap Connection cap for the module Composite coupling set 8 Coupling to connect the...

Page 19: ...nger than 12 months shall render the warranty void unless otherwise agreed by inge GmbH in writing NOTE CAUTION PROPERTY DAMAGE Property damage caused by mechanical impact Ensure that the modules are...

Page 20: ...truction site Keep a sufficient distance when transporting and lifting loads Wear a safety helmet Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders scaffoldi...

Page 21: ...ety gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping and impact from pallets packages and assembled parts at the construction site Wear a safety helmet Wear safety sho...

Page 22: ...ing max 20 per plywood box Module type Positioning Stacking Height Positioning Staking Height dizzer L 0 9 MB 55 horizontal 4 horizontal 3x The corresponding Connecting Kits are packed into separate c...

Page 23: ...on heat treated IPPC pallets only Freight that is not positioned on IPPC pallets must be remounted on IPPC pallets 4 5 Storage 4 5 1 Suitability of the Location Adhere to the storage and transport tem...

Page 24: ...Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing...

Page 25: ...ev 2 WARNING CONSIDERABLE DANGER OF INJURY Cutting and impact injuries from sharp corners and edges Wear safety gloves Wear safety shoes WARNING CONSIDERABLE DANGER OF INJURY Danger of tripping and im...

Page 26: ...ule without a crane calculate the number of persons required as follows 1 Determine the transport weight of a module you are using from the 3 3 Technical Data 2 Determine the maximum permissible load...

Page 27: ...h other without a gap These types of couplings do not require a specific torque The usual value of torque for the 2 5 coupling is 7 5 Nm and for the 8 coupling it is 10 Nm Only the following tools and...

Page 28: ...n where you are planning to assembly the dizzer L 55 vertical modules ensure the following Permanent protection against the weather is provided The temperatures are always within the permissible tempe...

Page 29: ...ed access routes to the areas specified above All required walking and driving distance between the areas specified above All escape routes from one of the area or routes specified above Protecting th...

Page 30: ...ng c Inform your contact at inge GmbH promptly about the damage Damaged parts of a delivery are not permitted to be installed until a decision has been made by inge GmbH d The decision regarding wheth...

Page 31: ...ng list All packages on the packing list must be present 2 Promptly inform your contact at inge GmbH if the number of pieces differs between the packing list and the existing packages 5 4 4 Unpacking...

Page 32: ...ck tightly tension free and vibration free NOTE For proper installation of the dizzer L 55 vertical modules in conventional racks heed correct orientation of the module connections Step Activity Figur...

Page 33: ...onnectors with glycerine on the side with the larger diameter b Place a lubricated central connector with the side with the larger diameter into the end caps 3 Placing the 8 gasket on the module a Lub...

Page 34: ...55 vertical modules Assembly Instructions Page 34 of 45 inge GmbH 45 D02229 en Rev 2 Step Activity Figure 5 Placing the end cap a Mount the prepared end cap with central connector onto the module body...

Page 35: ...Assembly dizzer L 55 vertical modules Assembly Instructions Page 35 of 45 inge GmbH 45 D02229 en Rev 2 Step Activity Figure c Pull the O ring over the module and the end cap so that both connections...

Page 36: ...using an open end or box wrench size 22 until the contact surfaces of both coupling halves are flush and resting against each other without a gap Ensure that the nuts are tightened evenly and alterna...

Page 37: ...ing the crane 3 Hold the module at the top connection and stabilize it throughout the transport procedure 4 Move the module to the installation position with a crane 5 Lower the module so that the mod...

Page 38: ...of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when you are...

Page 39: ...anger of tripping and impact from pallets packages and assembled parts at the construction site Wear safety helmet Wear safety shoes CAUTION DANGER OF INJURY Danger of injury due to physical strain De...

Page 40: ...arnings and instructions provided in section 5 Installation Assembly as applicable 6 2 2 Exchanging Parts When exchanging parts only genuine parts from inge GmbH are permitted to be used 6 3 Returning...

Page 41: ...of falling when using ladders scaffolding and other climbing aids Only use flawless and approved ladders scaffoldings and other climbing aids Use a secured safety cage or safety harness when you are...

Page 42: ...sassembly work may only be performed by trained and qualified personnel or by a suitable specialist company Adequate clear space for movement must be provided to perform the work The danger area shoul...

Page 43: ...order spare parts inge GmbH Flurstra e 27 86926 Greifenberg Germany Tel 49 8192 997 700 Fax 49 8192 997 999 E Mail inge dupont com https www dupont com brands inge html 8 2 Ordering Spare Parts Order...

Page 44: ...mbH 45 D02229 en Rev 2 9 Technical Documentation 9 1 Other Applicable Documents The following other applicable documents are available Process Guidelines Spare parts lists As a component supplier inge...

Page 45: ...e that the product information and products can be used without infringing third party intellectual property rights The products and product information may only be used distributed and marketed with...

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