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Duplo DBM-600, Instruction Manual

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Duplo DBM-600 Instruction Manual Download Page 137

6-5

Chapter 6 Appendix

Model

DBM-600

DBM-600T

Maximum processing 

speed

Saddle stitching and folding

Processing speed

Condition

5,200 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 5 sheets, minimum finish

4,600 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 10 sheets, A5 finish

4,100 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 10 sheets, A4 finish

3,600 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 10 sheets, A4 landscape finish

- The minimum finish : width 105 x length 200 mm/4.13 x 7.87 inches
- A5 finish: 240 x 327 mm/9.45 x 12.87 inches
- A4 finish: 327 x 450 mm/12.87 x 17.71 inches
- A4 landscape finish: 230 x 610 mm/9.06 x 24.01 inches
Corner or side stitching

Processing speed

Condition

4,500 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 10 sheets, A4 LEF, LTR LEF

3,900 sets/hour

Fine paper quality 81.4 g/m²/22 lb, 10 sheets, B4 SEF

Detecting function

- Paper jam (infeed section, stitching section, 

side stitching ejecting section, folding 

section, ejecting section)

- Cover open/close
-Wire near empty
-Emergency stop switch

-Offcuts full
- Cover open/close
-Paper jam (trimming stopper section, 

ejecting section)

-Stacker roller position error
-Trimming motor overload
-Emergency stop switch

Airborne noise

Equivalent continuous A-weighted sound pressure level (* L

Aeq

): 78 dB

* L

Aeq

 is the value added consideration of the variation with time to the A-weighted sound 

pressure level L

pA

.

Sound pressure level at peak (L

pC

): 103 dB

When measured at 1.5 m/59.06 inches above the floor and 1 m/39.37 inches away from the 

control panel
Noise test EN 13023 J.3.1.1 / J.7.4 – Grade 3

Rating

120 V,  60 Hz, 4.5 A (North America)
220 to 240 V, 50/60 Hz, 2.5 A (EU)

120 V,  60 Hz, 6.5 A (North America)
220 to 240 V, 50/60 Hz, 3.4 A (EU)

Power consumption

430 W (North America)
465 W (EU)

625 W (North America)
645 W (EU)

Dimensions
(W x D x H)

1,848 x 928.5 x 1,227 mm/72.76 x 36.56 x 

48.31 inches
*When the 4 STITCH KIT is attached : 1,848 x 

928.5 x 1,292 mm/72.76 x 36.56 x 50.87 inches

716 x 717 x 1,124 mm/28.19 x 28.23 x 44.25 

inches

Weight

377 kg/831 lb (including accessories and 

excluding wire)

233 kg/514 lb (including accessories)

Model name of 

options
(Name of product)

4 STITCH KIT, CALENDAR KIT, DBM-600 

AIR KIT, DBM-600 HAND FEED KIT, D-PORT 

CONNECTING KIT, DBM-SSW, OFFSET TRIM 

KIT, DSF-2200 HAND FEED KIT

DBM-LSW, DBM-SSW, SLIDING BASE FOR ASM, 

D-PORT CONNECTING KIT, DKT-K

(*1)  Depending on the system configuration, the specifications vary. Ask your dealer for details.

Summary of Contents for DBM-600

Page 1: ...INSTRUCTION MANUAL Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference STITCHER FOLDER TRIMMER DBM 600 DBM 600T Original instructions ...

Page 2: ...nd classified into the risk group 1 low risk The risk group 1 low risk LED light does not lead to injury required such as an access restriction However the risk depends upon a distance between eyes and the LED lamp Please see a part Name and Function in this instruction manual that points to a place for LED lamp in the product Do not stare into the LED lamp Do not come closer to the LED lamp inten...

Page 3: ... DBM 600T 625 W North America 645 W EU Rated current DBM 600 4 5 A North America 2 5 A EU DBM 600T 6 5 A North America 3 4 A EU Operating environment Operate this unit in the following environment where the temperature range is between 5 and 35 C 41 and 95 F 10 to 50 C 14 to 122 F in storage where the humidity range is between 20 and 85 RH 10 to 90 RH in storage however no condensation which is no...

Page 4: ...s WARNING CAUTION labels WARNING and CAUTION labels are pasted on the machine to ensure user safety Do not remove or change them When the labels become dirty or are lost be sure to contact your dealer for a new one For EU ...

Page 5: ...iii Safety Precautions For North America ...

Page 6: ...ve 2 Top cover interlock switch L The switch is associated with the cover and it activates the interlocking system which consists of the protective guards the electrical circuit and the actuators The hinged or sliding cover which can be manually opened or closed works as an interlocking guard associated with the electrical drive circuit so that the hazardous moving parts do not move while the cove...

Page 7: ...afety Precautions 2 6 8 5 1 3 4 7 No Name Function 1 to 8 Fixed cover The cover is fixed by screws to prevent hazardous parts from being exposed Do not remove the cover Doing so could cause serious injury ...

Page 8: ...vi Safety Precautions Memo ...

Page 9: ...insertion 2 16 3 3 Moving the stitch release levers for corner stitching 2 17 3 4 Adjusting the paper receiver stopper for side stitching corner stitching 2 17 3 5 Aligning the paper passage lines 2 18 4 Preparing the DBM 600T for Operation 2 19 5 Making the Upstream Unit Ready 2 20 6 Adjusting Each Section Step Mode 2 20 6 1 Starting the step mode 2 20 6 2 Adjusting the stitching section when sti...

Page 10: ...5 1 Attaching the kicker support wheel unit 3 3 5 2 Adjusting the position of the kicker 3 4 5 3 Attaching the stopper 3 4 5 4 Using the sorting function 3 5 6 Adjusting the Stitcher Head 3 5 Chapter 4 Cleaning the Unit 1 Cleaning Each Part 4 1 1 1 Cleaning the conveyance belt and rollers 4 1 1 2 Cleaning the LCD 4 1 1 3 Cleaning the sensor 4 2 2 Emptying the Scrap Box 4 3 3 Stitcher Head 4 4 3 1 ...

Page 11: ...er folder that can make a booklet in the following binding methods A Saddle stitch B Saddle stitch and fold C Fold D No stitch and no fold E Side stitch F Side stitch and fold G Corner stitch H Page insertion Page insertion is a 6 to 22 page booklet consisting of a sheet of A3 LGR with a sheet of A4 LTR B A C D F G E H ...

Page 12: ... Saddle stitch B Saddle stitch and fold C Side stitch D Side stitch and fold B A C D When the CALENDAR KIT option is installed a calendar as shown in the figure below can be made 1 2 Features of the DBM 600T The DBM 600T is a fore edge trimmer and is used as a downstream unit of the DBM 600 The trimming width is 1 to 25 mm 0 04 to 0 98 inch When the number of sheets is 12 or less up to 75 mm 2 95 ...

Page 13: ... p a r t s 1 2 15 3 4 7 8 5 6 9 10 11 12 13 14 No Name Function 1 Power switch 1 2 Turning off the power p 2 2 2 Inlet for D Link connector Insert the D Link cable of the machine equipped with a D Link unit into this connector 3 Top cover R Cover for ensuring user safety This machine will not operate if open ...

Page 14: ... side guides p 2 31 8 Fold misalignment adjustment knob screw Secures the angle of the folding side guides p 2 31 9 Paper receiver knob screw Secures the position of the paper receiver p 2 17 10 Paper receiver stopper Stops side stitched or corner stitched booklets on the paper receiver p 2 17 11 Paper receiver Receives side stitched or corner stitched booklets p 2 17 12 Paper receiver booklet hol...

Page 15: ...o the right to release it While pressed the machine will not start and its moving parts will also not move 4 Paper guide roller unit Holds a booklet and supports the stacker p 2 46 5 Damage prevention switch Prevents the paper guide roller unit from hitting the main unit p 2 46 6 Kicker connector Connector for the kicker 7 Power inlet Connector for the power cord 8 Scrap box Offcuts are ejected to...

Page 16: ...eight of the ejection roller R p 2 38 7 Stitch ejection roller R knob screw Secures the ejection roller height p 2 38 8 Stitch ejection roller R Conveys stitched paper to the folding section p 1 27 p 2 38 9 Stitching paper holder knob screw Secures the stitching paper holder p 2 37 10 Stitching side guide Alignsthesidesofpaperconveyedtothestitchingsection p 2 14 p 2 25 p 2 27 11 Infeed conveyance ...

Page 17: ... 2 32 3 Saddle stitching stopper Used during saddle stitching operations Stops paper conveyed from the infeed section p 2 32 4 Stitch ejection roller L Conveys stitched paper to the folding section p 1 27 5 Stitching paper holder Prevents paper conveyed to the stitching section from rising p 2 37 6 Stitching paper holder knob screw Secures the stitching paper holder p 2 37 7 LED inner lamp LED lam...

Page 18: ...1 8 Chapter 1 Before Operation 2 4 DBM 600 internal parts folding section 12 16 12 18 17 9 9 11 15 4 5 10 10 13 13 3 6 7 8 2 2 1 14 15 11 19 14 ...

Page 19: ... machine 10 Press roller gap adjustment lever Adjust the clearance gap between the press rollers Use this when the surface of a booklet is stripped p 2 36 11 Pressure adjustment lever Adjusts the pressure of the press roller p 2 39 12 Ejection pressure adjustment lever Adjusts the ejection pressure p 2 40 13 Press roller gap fixing lever Secure the clearance gap between the press rollers p 2 36 14...

Page 20: ...1 10 Chapter 1 Before Operation 2 5 DBM 600T internal parts 11 13 12 12 14 15 15 16 16 5 4 3 6 7 1 2 9 8 10 ...

Page 21: ...tion Remove the duct unit when paper jams under the infeed roller unit 10 Knife section Trims the fore edge of a booklet p 5 8 11 Infeed roller unit Sends booklets conveyed from the upstream unit to the inside the machine p 5 9 12 Support roller knob screw Used to change the position of the support rollers When the infeed roller unit has been raised using the infeed roller unit knob screw short bo...

Page 22: ...8 Stitch length adjustment knob Wire is cut short when turned clockwise and long when turned counterclockwise 9 Triangular handle For switching whether to stitch or not 10 Feed wheels Grip the wire when the triangular handle is set to the stitching position When rotated with the adjusting handle wire is fed 11 Wire tube lower Wire path 12 Mounting bolt Secures the stitcher head to the mounting blo...

Page 23: ...600 6 1 21 8 7 4 2 3 5 9 10 11 13 12 14 15 16 18 17 19 20 22 23 24 No Name QTY Use 1 Star shaped wrench L 1 Used for adjusting the stitcher head For information on how to use this refer to the stitcher head instruction manual 2 Star shaped wrench M 1 3 Star shaped wrench S 1 ...

Page 24: ...gnet type p 2 41 16 Paper receiving guide B 1 17 Paper guide bracket 1 Used when paper is not neatly stacked on the paper receiver during side stitching magnet type p 2 41 18 Page insertion rollers 1 Replace the ejection rollers with these rollers for page insertion operations p 2 41 19 Page insertion guide 1 Used for page insertion p 2 16 20 Power cord 1 For North America 21 Power cord 1 For EU 2...

Page 25: ...n unexpected move and not operate properly 4 1 Names of control panel The control panel consists of the touch panel and the three keys 1 2 4 3 5 No Name Function 1 Touch panel Used to enter and display the settings related to the stitcher folder downstream unit and options 2 paper ejection key Ejects paper forcibly p 5 8 p 5 10 3 Power lamp Lights up when turned on 4 start key Starts the system Pr...

Page 26: ...tions p 1 31 4 3 Colors of the keys on the setting screen The key currently selected is displayed in green and the one not selected is displayed in grey on any of the setting screen Main Adjust Function and Options screen For the items you need to select one of two the icon currently selected is displayed in green and the other one in dark gray Example a b You will not be able to see the illustrat...

Page 27: ...a binding method for the memory currently selected Saddle stitching Side stitching Corner stitching No stitch Calendar 1 Saddle stitching 4 stitches 2 Side stitching 4 stitches 2 1 Displayed when the CALENDAR KIT option is attached 2 Displayed when the 4 STITCH KIT option is attached 2 Folding method Displays a folding method for the memory currently selected Fold No fold Page insertion ...

Page 28: ...en the DKT G DKT 2H and the OFFSET TRIM KIT options are attached 4 Paper size Displays a paper size length x width for the memory currently selected 5 Finished size Displays a finished size length x width for a booklet made 6 Memory number Displays a memory currently selected 7 Memory number select key Selects a memory number The number selected is displayed in No 6 and its settings are displayed ...

Page 29: ...This is displayed when the CALENDAR KIT option is attached 2 The number of stitches Displayed when the 4 STITCH KIT option is attached Select the number of stitches you desire 3 Fold Displays folding methods available 3a Fold on 3b Fold off 3c Page insertion 4 Job setting icon This icon means that you are currently setting a job 5 Memory No Displays the memory No for which you are currently making...

Page 30: ...imming punch 2 1 This is displayed when the DKT G option is attached 2 This is displayed when the DKT 2H option is attached 3 Head foot offset trimming Displayed when the OFFSET TRIM KIT option has been attached to the DKT 200 and changing the settings by a user has been made available by your dealer Displays choices for head foot trimming 3a Offset trimming off 3b Offset trimming on 4 Job setting...

Page 31: ... stitch 170 to 640 mm 6 70 to 25 19 inches Side stitching corner stitching 170 to 364 mm 6 70 to 14 33 inches 4 Paper width Enter a paper width Setting range Saddle stitching no stitch 105 to 364 mm 4 14 to 14 33 inches for 2 stitches Saddle stitching 193 5 to 364 mm 7 62 to 14 33 inches for 4 stitches Side stitching 210 to 364 mm 8 27 to 14 33 inches Corner stitching 210 to 356 mm 8 27 to 14 01 i...

Page 32: ...lt paper length 2 It will be set at a position avoiding this area For side stitching a length from the edge of the paper is displayed Default 15 mm 0 59 inch 8 Job setting icon This icon means that you are currently setting a job 9 Memory No Displays the memory No for which you are currently making settings 10 Return key Returns to the Main screen without saving the settings 11 Previous page key R...

Page 33: ...ted 3 2 4 7 1 5 6 9 10 11 13 12 8 No Item Details 1 Paper conveyance direction Displays the paper conveyance direction 2 Unit Displays a unit for a value currently displayed 3 Finished paper length Enter finished length Setting range 75 to 304 mm 2 96 to 11 96 inches trimming space is between 1 and 75 mm 0 04 and 2 96 inches Default finished length after trimming 2 3 0 mm 0 12 inch 4 Finished pape...

Page 34: ...n screen without saving the settings 12 Previous page key Returns to the paper size entry screen 13 key Confirms the value entered If the value entered is not within the setting range you will hear the beep sound twice The value entered will be invalid Information on offset trimming The default for the head foot trimming width 3 0 is displayed in 7 If you have selected offset trimming on you can c...

Page 35: ... key Pressing this key displays the stitching back guide adjustment screen 10 Folding side guide adjustment key Pressing this key displays the folding side guide adjustment screen 11 Folding back guide adjustment key Pressing this key displays the folding back guide adjustment screen 12 Folding roller gap adjustment key Pressing this key displays the folding roller gap adjustment screen 13 Stitchi...

Page 36: ... 2 Stitching side guide opening timing Adjusts the opening timing of the stitching side guides The value increases and they moves with slower timing The value decreases and they moves with faster timing Setting range 0 to 10 default 0 3 Stitching stopper ascending timing Adjusts the ascending timing for the stitching stopper after saddle stitching is made The value increases and the stopper ascend...

Page 37: ...he stopper Set this to on to stabilize the folding position when stitching with no fold has been selected Default off 3 Fold start timing 2 Adjusts the start timing for folding operations The value increases and folding starts with slower timing The value decreases and folding starts with faster timing Setting range 0 to 10 default 1 4 Page number Displays the current page number 5 Previous page k...

Page 38: ...ed you need to use the intelligent function 2 The number of jogs 1 Specify the number of jogs at the stitching section The number of jogs increases The number of jogs decreases Setting range 1 to 9 default 1 3 The number of sheets to be processed 2 Specify the number of sheets for manual feed or merged collation when a upstream unit is connected to the DBM 600 Setting range fold on 2 to 30 fold of...

Page 39: ...ition 4 Page number Displays the current page number 5 Previous page key Returns to the previous page 6 Next page key Goes to the next page 1 This item is deactivated when the PC CONTROLLER is connected to the system 2 This is active when the stitching method has been set to saddle stitching 5 7 page 1 3 4 5 2 No Item Details 1 Wire feed detection Set the wire feed detection for each stitcher to o...

Page 40: ... previous page 5 Next page key Goes to the next page 6 7 page 7 7 page These pages are not displayed when the PC CONTROLLER is connected to the system 2 3 4 1 2 3 4 1 No Item Details 1 Memory No Specify whether to allow to change registered information in each memory Grey changeable Yellow not changeable 2 Page number Displays the current page number 3 Previous page key Returns to the previous pag...

Page 41: ...reen is not displayed or deactivated when the PC CONTROLLER is connected to the system 1 3 4 2 No Item Details 1 Stacker setting Displays the stacker setting screen 2 Kicker setting Displays the kicker setting screen 3 Fore edge trimming setting Displays the fore edge trimming setting screen 4 Head foot trimming setting Displays the head foot trimming screen ...

Page 42: ...es and it starts to move with faster timing Depending on a machine the stacker is connected to the setting range vary as follows DBM 600 0 to 9 DBM 600T 5 to 5 DKT 200 0 to 3 Default 0 2 Stacker conveyance time Adjusts the conveyance time of the stacker The value increases and the conveyance time is longer The value decreases and the conveyance time is shorter Setting range 1 to 11 default 3 3 Ret...

Page 43: ...2 No Item Details 1 The number of booklets to be sorted Specify the number of booklets to be sorted Pressing the box displays the numeric entry screen Setting range 0 to 999 default 0 When set to 0 booklets are not sorted 2 Return key Returns to the Options screen ...

Page 44: ...y the timing for the trimmer to resume conveyance The value increases and it starts to move with slower timing The value decreases and it starts to move with faster timing Setting range 0 to 5 default 0 3 Return key Returns to the Options screen 4 7 4 Head foot trimming setting screen first page 1 2 3 4 5 No Item Details 1 Knife start timing Specify the knife start timing The value increases and i...

Page 45: ...g screen second page 3 4 1 2 No Item Details 1 Head foot trimming conveyance belt stop setting Specify whether to stop the head foot trimming conveyance belt of the DKT 200 during head foot trimming If the head foot trimming conveyance belt is stopped the processing speed of the system may decrease If you do not want to decrease the speed set it to off 2 On off setting key On The head foot trimmin...

Page 46: ...o the separate step mode 5 step key With the system set to the step mode when a booklet reaches the stopper pressing this key trims the booklet When trimming is set to off in the step mode a booklet goes to the ejecting section without being trimmed 6 knife reverse key Holding down the key moves the knife counterclockwise to its home position Use this key when the paper jams under the knife 7 pape...

Page 47: ... Ready is displayed as a machine status press the or key When the power is turned off the display returns to 2 The setting must be the same as that you made on the ASM If the setting is different between the DBM 600T and the ASM a paper jam or mechanical malfunction may occur 5 Processed number display Displays the number of booklets processed by the machine Pressing the key for more than one seco...

Page 48: ... key 3 When the adjustment is complete press the key The screen returns to the top When other adjustment key is pressed in step 3 the adjustment screen of the pressed key is displayed 6 StitchingWidth Stitching width is the center to center distance between the two stitches Although the stitching width has been set to the standard position you can change the setting if the stitch and print overlap...

Page 49: ...mm 1 18 inches The upper limit is 223 mm 8 77 inches Corner stitching 180 mm 7 09 inches 15 mm 0 59 inch a b c Standard position 15 mm 0 59 inch from the lead edge of the paper to the center of the stitch Example When the paper width is 210 mm 8 27 inches 210 30 mm 180 mm 8 27 1 18 inches 7 09 inches The available input range varies depending on the number of stitches 4 head 4 stitches 15 mm 0 59 ...

Page 50: ... 250 to 286 mm 9 84 to 11 26 inches Stitch prohibited area Paper center line Folding knife Stitch prohibited area 7 Options The items listed below are the parts for options which a user need to attach or remove 7 1 DBM SSW The DBM SSW can be connected to both the DBM 600 and the DBM 600T 1 2 No Name QTY Function 1 Paper guide roller unit large 1 Holds paper conveyed to the stacker 2 Paper guide ro...

Page 51: ... the stacker Use this when a finished size of the booklet is 121 mm 4 76 inches or less 3 Paper receiving angle 2 Attach the angle to the both sides of the paper receiving tray magnet type 7 3 DKT K The DKT K can be attached to the DBM LSW The DKT K cannot be attached to the DBM SSW 1 2 No Name QTY Function 1 Kicker support wheel unit 1 Attach this to the stacker p 3 3 2 Stopper 1 Prevents the sor...

Page 52: ...ooklet p 2 3 p 2 16 p 2 19 p 2 20 DBM 600 Adjusting each section DBM 600T Starting binding operations Step mode Turning off the power p 2 20 p 2 25 p 2 48 p 2 2 p 2 37 p 2 42 p 2 20 p 2 1 8 Workflow The flowchart below illustrates the flow of basic operation For details refer to the text and relevant pages When using the PC CONTROLLER refer to the PC CONTROLLER operation manual ...

Page 53: ... touching it the power switch cover has been attached You cannot touch the power switch of the DBM 600T To prevent a user from touching it the power switch cover has been attached 1 1 Turning on the power Normally set the power switch to When the power switch of the paper feeding machine a collator or a sheet feeder is set to l the remote function will work and turn on the power of the connected m...

Page 54: ... is not connected to the DBM 600 1 Set the power switch of the DBM 600 to When the upstream unit is connected to the DBM 600 1 Make sure that all the operations in the system are complete 2 Set the power switch of the paper feeding machine to The powers of the all the machines connected to the DBM 600 will be turned off Before turning on the power wait for two seconds or more When connected to the...

Page 55: ...anel 4 Press the key 5 Change the binding method 6 Press the key again Memory No Paper size Stitch Fold mm inch Standard size 1 420 x 297 16 54 x 11 69 A3 Saddle stitch Fold on 2 297 x 210 11 69 x 8 27 A4 Saddle stitch Fold on 3 210 x 297 8 27 x 11 69 A4 LEF Side stitch Fold off 4 210 x 148 8 27 x 5 83 A5 Saddle stitch Fold on 5 450 x 320 17 72 x 12 60 A3SR Saddle stitch Fold on 6 320 x 225 12 60 ...

Page 56: ...olding on Trimming fore edge trimming 3 mm 0 12 inch head foot trimming 3 mm 0 12 inch each Step1 Set the binding method 1 Press the Main tab The Main screen is displayed 2 Select 01 using the or key 3 Press the key The first page of the setting screen is displayed 4 Press the saddle stitching key to set the binding method to saddle stitching 5 Press the folding key to set the folding method to fo...

Page 57: ...sing the numeric keypad 3 Press the key The value entered is confirmed and the paper size entry screen is displayed Stitching position When a paper length is entered the standard value from the lead edge of the paper to the stitching position is displayed in the 3 box 210 0 paper length 2 is displayed in this example To change the value press the 3 box and enter a desired value using the numeric k...

Page 58: ...ter a paper length and a paper width the standard finished length is displayed in the 1 box and the standard finished width in the 2 box Standard finished length finished length after folding 2 3 mm 0 12 inch Standard finished width With head foot trimming paper width 3 0 mm 0 12 inch x 2 Without head foot trimming paper width 1 2 3 1 Press the 1 box to enter a finished length The numeric entry sc...

Page 59: ...sition may slightly change We recommend that you do not fine adjust a stitching position and leave it as it is 4 4 1 Stitch and fold setting screen p 1 19 Step4 Confirm the setting 1 Press the key The information registered in the memory No is saved and the Main screen is displayed 2 Press the key for more than one second According to the settings the guides will move 2 2 Setting the custom size E...

Page 60: ...binding method to saddle stitching 5 Set the number of stitches to 4 6 Press the folding key to set the folding method to folding on 7 Press the key The second page of the setting screen is displayed 8 Press the fore edge trimming key to activate the fore edge trimming 9 Press the head foot trimming key to activate head foot trimming 10 Press the offset trim key to activate offset trimming 11 Pres...

Page 61: ... length 2 is displayed in this example To change the value press the 3 box and enter a desired value using the numeric keypad Folding position When a paper length is entered the standard value from the lead edge of the paper to the folding position is displayed in the 4 box 250 0 paper length 2 is displayed in this example To change the value press the 4 box and enter a desired value using the num...

Page 62: ...c keypad 1 2 3 1 Press the 1 box to enter a finished length The numeric entry screen is displayed 2 Enter 2480 using the numeric keypad 3 Press the key The value entered is confirmed and the paper size entry screen is displayed 4 Press the 2 box to enter a finished width The numeric entry screen is displayed 5 Enter 2940 using the numeric keypad 6 Press the key The value entered is confirmed and t...

Page 63: ...itches 58 5 to paper width 30 mm 2 31 to paper width 1 18 inches Default paper length 2 The upper limit is 223 mm 8 77 inches 4 head 4 stitches inside 58 5 to paper width stitching width outside x 2 30 mm 2 07 to paper width stitching width outside x 2 1 18 inches A default value varies depending on the paper size The upper limit is 223 mm 8 77 inches when the stitching width outside is 52 5 mm 2 ...

Page 64: ...et adjustment value for head foot trimming foot The offset adjustment value foot for the DKT 200 is displayed Setting range 0 to 21 3 DBM 600 offset adjustment value head The offset adjustment value head for the DBM 600 is displayed Setting range 0 to 21 4 DBM 600 offset adjustment value foot The offset adjustment value foot for the DBM 600 is displayed Setting range 0 to 21 5 Message display Adju...

Page 65: ...he knob screw 5 Check the value shown in the screen of step 2 in Step4 Confirm the setting p 2 7 and move the adjustment dial to align the indicator with the value Moving one division changes the trimming width in 1 mm 0 04 inch increments If you cannot see the dial close the top cover and then press and hold the home resetting key of the DKT 200 The head foot guide returns to its original positio...

Page 66: ...on or breakdown may be caused by disassembling the parts which are not specified in this manual Do not disassemble the product more than needs Do not use the L wrench for purposes other than instructed in this manual Before following the procedures below turn off the power switch of this machine referring to the procedures in 1 2 Turning off the power p 2 2 and disconnect the power cords of this m...

Page 67: ...e guide 6 Turn the L wrench clockwise to tighten the fixing screw 7 Loosen the fixing screw on each folding side guide Foot Head 8 Move the folding side guides manually to the position of the value displayed on the control panel referring to the scale label Each mark on the scale indicates a 1 mm 0 04 inch increment When moving the side guides hold the area marked with the green triangle If you mo...

Page 68: ... the paper guide 3 2 Attaching the parts for page insertion 3 2 1 Attaching the page insertion roller When performing page insertion replace the side stitching ejection rollers with the supplied page insertion rollers 1 Loosen the knob screw of the side stitching ejection roller completely 2 Lift the folding stopper unit 3 Pull the side stitching ejection roller toward you to remove it 4 Align the...

Page 69: ... the procedure below While lifting the stitch release lever of the stitcher head that is not used for the corner stitching move it to the operator s side Set the wire feed detection for the side that is not used for corner stitching to off p 1 29 3 4 Adjusting the paper receiver stopper for side stitching corner stitching A stitched booklet is ejected to the paper receiver for side stitching and c...

Page 70: ...ck that there is even space between the left and right side guides and paper If not even adjust the position to avoid paper jams following the procedures below 1 Press the Adjust tab The Adjust screen is displayed 2 Press the base adjustment screen The base adjustment screen is displayed 3 Adjust the position of this machine using the or key to make even space between the left and right side guide...

Page 71: ...that case widen the roller gap Ready Trimming On Fin Length 123 0 Processing Trimming On Fin Length 123 0 or 0 0 1 Press the key when Ready or Processing is displayed as a machine status The screen for adjusting a roller gap will be displayed Roller Gap Value 0 2 Narrow the roller gap using the key 3 When the adjustment is complete press the key or key The screen returns to the top If the problem ...

Page 72: ...d as the number of sets processed When using the PC CONTROLLER you can perform the step mode using the PC CONTROLLER For details refer to the PC CONTROLLER operation manual 6 1 Starting the step mode 1 Press the Adjust tab 2 When fore edge trimming or head foot trimming has been set to on press the trimming on off key to select whether to activate trimming during the step mode Each time you press ...

Page 73: ... manual On the other hand when the PC CONTROLLER is not connected the step mode is performed for the DBM 600 and its downstream units 6 2 Adjusting the stitching section when stitching on has been selected 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 No Items Function 1 Fine adjustment of stitching side guides The stitching side guides move inward by about 1 0 mm 0 039 inch 2 The stitching side guides m...

Page 74: ...value for the stitching side guide Adjustable range 25 to 25 13 Stitching side guide fine adjustment value actual value Displays an actual value of the fine adjustment value for the stitching side guide Adjustable range 5 0 to 5 0 mm 0 197 to 0 197 inch 14 Stitching back guide fine adjustment value parameter Displays a parameter of the fine adjustment value for the stitching back guide Adjustable ...

Page 75: ...ge 6 3 Adjusting the folding section when folding on has been selected 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Adjust the position of the folding side guides using keys 1 to 4 and the folding back guides using the keys 6 to 9 Perform jogging using keys 5 and 10 Adjust so that the guides touch the booklet edges lightly After adjustment press the key 11 The paper is folded and ejected and the step mo...

Page 76: ...ys an actual value of the fine adjustment value for the folding side guide Adjustable range 5 0 to 5 0 mm 0 197 to 0 197 inch 14 Folding back guide fine adjustment value parameter Displays a parameter of the fine adjustment value for the folding back guide Adjustable range 27 to 27 15 Folding back guide fine adjustment value actual value Displays an actual value of the fine adjustment value for th...

Page 77: ...e control panel of the DBM 600 p 1 34 or the PC CONTROLLER 2 Press the key The fore edge of the booklet is trimmed and sent to the stacker or the downstream unit 3 Check the finished booklet 7 Checking Finished Booklets p 2 25 Performing step mode only for the DBM 600T To perform the step mode only for the DBM 600T perform the separate step mode 5 1 Names of control panel p 1 36 7 CheckingFinished...

Page 78: ...ent key on the Adjust screen 1 3 2 4 5 6 7 The stitching side guide adjustment screen is displayed 2 Press any of the key between 3 and 6 to adjust the stitching side guides 1 Current setting value is displayed as a parameter Setting range 25 to 25 default 0 2 The current stitching position is displayed in mm inch Setting range 5 0 to 5 0 mm 0 197 to 0 197 inch default 0 3 The distance between the...

Page 79: ...he key to increase the number of jogs for the stitching section 7 2 When stitching and folding positions do not align Correct example The folded line and stitched position are aligned The folded line is slightly deviated above the stitched position The folded line is slightly deviated below the stitched position Fine adjust the stitching position or folding position Paper ejection direction Fine a...

Page 80: ...ion moves backward by approx 0 99 mm 0 039 inch 7 Pressing this returns to the Adjust screen 3 Press the folding position adjustment key on the Adjust screen 1 3 2 4 5 6 7 The folding position adjustment screen is displayed 4 Press any of the key between 3 and 6 to adjust the folding position 1 Current setting value is displayed as a parameter Setting range 27 to 27 default 0 2 The current setting...

Page 81: ...s shorter Paper ejection direction Misalignment Misalignment 1 Press the stitching and folding position adjustment key on the Adjust screen 1 3 2 4 5 6 7 The stitching and folding position adjustment screen will be displayed 2 Press any of the key between 3 and 6 to adjust the folding position Refer to the following procedures for the setting range Stitching position step 2 in 7 2 When stitching a...

Page 82: ... default 0 2 The current setting value is displayed in mm inch Setting range 5 00 to 5 00 mm 0 197 to 0 197 inch default 0 3 The distance between the two stitches becomes shorter by approx 1 0 mm 0 039 inch 4 The distance between the two stitches becomes shorter by approx 0 1 mm 0 004 inch 5 The distance between the two stitches becomes longer by approx 0 1 mm 0 004 inch 6 The distance between the...

Page 83: ... position is inside the stitching prohibited area shown on the stitching position label folding misalignment may occur Change the stitching width using the stitching width key on the Adjust screen and adjust so that it is outside this area Folding misalignment may also occur if the folding side guides are set too narrow or wide Perform adjustments in the step mode again and check the position of t...

Page 84: ... not at right angle with paper adjust the angle of the saddle stitching stopper and the stitching side guides 1 Move the saddle stitching stopper lock plate to the operator s side to release the lock 2 Turn the saddle stitching stopper angle adjustment according to the state of the stitches A B For the condition shown in the figure A turn the adjustment counterclockwise For the condition shown in ...

Page 85: ...ch 2 2 2 Adjusting the stitching side guides and the folding side guides option p 2 14 7 7 When paper does not align on the belt stacker Change the conveyance time of the belt stacker on the Options screen If there are too many sheets or when paper is thick make the conveyance time longer If booklet alignment is still poor after adjusting the conveyance time replace the paper guide roller with the...

Page 86: ...unit guide 2 unit and guide 3 unit to the DBM 600 Guide 2 unit Paper conveyance direction Paper conveyance direction Guide 2 unit Guide 2 unit Guide 1 unit 1 Align the notches of the guide 1 unit with the holes in the folding section 2 Align the notch of the guide 2 unit with the hole in the folding section Guide 3 unit Paper conveyance direction Guide 3 unit Guide 3 unit Paper conveyance directio...

Page 87: ...lever lift the infeed conveyance unit 2 Remove the stitching ejection roller R unit 3 Attach the angle F and B units aligning the holes with the screws on the machine as shown in the figure When the paper size is small specify the larger size to make the guides open widely which will enable you to easily attach the units ...

Page 88: ...ew 2 Move the lever to the left Move the lever to the left until it stops 3 Tighten the fold ejection roller gap knob screw 7 9 2 Adjusting the press roller gap When stripping occurs on the surface of a booklet narrow the press roller gap Set the lever to the same position on either side If the position is not the same a folding misalignment may occur Standard position a a b c 1 Remove the pressur...

Page 89: ...ghten the infeed paper holder knob screw 8 2 Adjusting the stitching paper holder If the gap between the stitching paper holder and the conveyance guide is not appropriate for the paper thickness paper jam or stitch misalignment may occur In this case make the following adjustment Standard position a is set in the top hole as shown in the figure a 1 Loosen the stitching paper holder knob screw 2 A...

Page 90: ... booklet jams in the folding section the gap between the folding rollers folding roller gap may be too wide for the paper thickness Adjust the folding roller gap on the control panel 1 Press the roller gap adjustment key on the Adjust screen 1 4 2 3 5 6 The folding roller gap adjustment screen is displayed 2 Press 4 or 5 to adjust the folding roller gap 1 Current setting value is displayed as a pa...

Page 91: ...ownward When paper strikes against the folding stopper Turn it clockwise The rollers move upward For side stitching and corner stitching set the page insertion roller height adjustment to the standard position 3 Tighten the page insertion roller knob screw 8 6 Adjusting the pressure adjustment lever When a booklet does not get caught in a press roller when folded or it is ejected skewed from the p...

Page 92: ...tandard position B Counterclockwise The fold paper holder moves downward and the gap becomes narrower A Clockwise The fold paper holder moves upward and the gap becomes wider B 8 8 Adjusting the ejection pressure When a booklet conveyed from the folding section is not ejected smoothly change the position of the ejection pressure adjustment lever Set the lever to the same position on either side St...

Page 93: ...d B at 10 mm 0 39 inch from each side of paper Place the paper receiving guide F on the operator s side and the paper receiving guide B on the non operator s side 8 10 Using the paper guide bracket During side stitching operations if paper is not neatly stacked on the paper receiver use the supplied paper guide bracket Place the paper guide bracket on the right edge of the paper receiver when view...

Page 94: ...ing booklets from the paper receiver return the paper receiver to its original position Otherwise paper jam will occur When returning the paper receiver to its original position do not slam it The machine may be damaged 9 AdjustingEachPart DBM 600T 9 1 Adjusting the infeed rollers If the cover sheet is wider than the inner sheets after trimmed the infeed rollers may hold down the booklet too tight...

Page 95: ...per angle fixing knobs 2 pieces Turn them counterclockwise by one to two turns 2 Adjust the angle of the stopper using the stopper angle adjustment The angle of the stopper changes according to the direction of rotation 3 Tighten the stopper angle fixing knobs 2 pieces 9 3 Adjusting finished length Although the finished length is automatically decided when a paper size is entered on the PC CONTROL...

Page 96: ...nch for purposes other than instructed in this manual Before following the procedures below turn off the power switch of this machine referring to the procedures in 1 2 Turning off the power p 2 2 and disconnect the power cords of this machine from the wall outlet Depending on the stopper position you may not be able to touch the screw In that case press and hold the key when the power is on The s...

Page 97: ...t more than needs Do not use the L wrench for purposes other than instructed in this manual Before following the procedures below turn off the power switch of this machine referring to the procedures in 1 2 Turning off the power p 2 2 and disconnect the power cords of this machine from the wall outlet If you want to perform loop stitching contact your dealer Before performing loop stitching change...

Page 98: ...of the paper guide roller unit 4 Perform the size change Booklet Stacker Booklet length 50 mm 1 97 inches 5 Move the paper guide roller unit to the reference position Booklet length 50 mm 1 97 inches When the booklets do not stack in a row with each booklet slightly overlapped on the stacker adjust the position as described below When the booklet is long move to the position shorter than 50 mm 1 9...

Page 99: ... it strikes against the stopper and bounces back make the conveyance stop timing slower If you set it to a positive value the timing will be slower 11 2 Adjusting conveyance restart timing When there is a scratch on a booklet or a booklet jams at the stopper because the booklet is thick adjust the conveyance restart timing Make the conveyance restart timing slower so that a booklet is conveyed aft...

Page 100: ...g will be slower How to adjust the operating time When a booklet is thick and does not go under the paper guide roller make the operating time longer If you set it to a positive value the operating time will be longer 12 StartingBindingOperations Press the start key of the upstream unit to start binding operations When a upstream is not connected press the key of the DBM 600 When using the PC CONT...

Page 101: ... set by set operations each time you insert sheet sets the operation starts For sheet by sheet operations when the number of sheets you insert has reached the number of sheets specified in step 1 the operation starts After paper you fed is ejected from the machine feed next paper 1 2 Using the DSF 2200 HAND FEED KIT optional 1 Specify the number of sheets to be processed and the number of manual f...

Page 102: ...aper high Turn the adjustment counterclockwise Thin or small paper low Turn the adjustment clockwise 3 2 stitchBindingwith4STITCHKIT option Attached When performing two stitching when the 4 STITCH KIT has been attached to the DBM 600 follow the procedures below Lift the stitch release lever of each stitcher head that are located on the outer ends and move the lever to the edge Move the lever until...

Page 103: ...ed set the spring to the position of a a b 5 UsingtheDKT K Option The DKT K can be attached only to the DBM LSW option 5 1 Attaching the kicker support wheel unit When the DKT K is used be sure to use the supplied kicker support wheel unit to the stacker Align the surface Kicker support wheel unit Kicker support wheel unit Attach the kicker support wheel unit to the position shown in the figure ma...

Page 104: ... 5 3 Attaching the stopper The use of the stopper can prevent the sorted booklet from being kicked too much Attach the supplied stopper to the belt stacker magnet type Attach the stopper at a position which is 40 to 50 mm 1 57 to 1 97 inches away from the booklet before being kicked When you need to adjust the paper guide roller unit refer to the section below 10 1 Adjusting the position of the pa...

Page 105: ...theStitcherHead The stitcher head is adjusted at the factory before shipment If the wire other than specified is used you need to adjust the stitcher head yourself 6 1 1 Adjusting the stitch length If the stitch on the booklet is long or short adjust the length using the stitch length adjusting knob Stitch length adjusting knob Rotate the stitch length adjusting knob clockwise to cut the wire shor...

Page 106: ... Counter clockwise Rotate clockwise Wire is straight Rotate counterclockwise Wire straightener Turn the wire straightener to the right or left to straighten the wire Wire straightener Adjusting handle Leaf spring Former Clockwise Leaf spring 6 1 4 Stitching test When the PC CONTROLLER is connected you can perform a stitching test using the PC CONTROLLER For details refer to the PC CONTROLLER opera...

Page 107: ...itch key Stitching operations are performed a few times then the set is ejected to the paper receiver Active is displayed in the message display Although the screen to the right is displayed on the touch panel of the DBM 600 even when performing a stitching test using the PC CONTROLLER you do not need to press the stitch key here Stitching will automatically be performed without pressing the key 1...

Page 108: ...3 8 Chapter 3 Advanced Operation Memo ...

Page 109: ...ers while turning them using a cloth moistened with alcohol 1 2 Cleaning the LCD Wipe the LCD on the control panel with the dry cloth Do not use flammable sprays and solvents during cleaning etc of internal parts of the machine and in the vicinity of the machine Doing so could cause build up of gas inside the machine which in turn could cause ignition resulting in fire and explosion When using alc...

Page 110: ...st to a sensor may cause a false detection Clean the sensors using an air duster DBM 600 1 Infeed sensor 2 Stitching back guide sensor 3 Stitching sensor 4 Side stitching ejection sensor 5 Folding stopper sensor 6 Ejection sensor 7 Paper receiver full sensor 2 7 4 3 5 6 1 ...

Page 111: ... sensor 3 Paper ejection sensor 2 2 3 1 2 EmptyingtheScrapBox When the scrap box is full the machine stops Because the finished conditions may be affected when the scrap box is filled with offcuts empty it When store the scrap box push the box until it touches the scrap box stopper ...

Page 112: ...he stitcher head in this machine is 26 0 5 mm 0 02 inch to 24 0 6 mm 0 03 inch The wire diameter of 25 0 5 mm 0 02 inch is specified by our company 3 2 Removing wire Clearance No clearance Stitching position Non stitching position Triangular handle 1 Turn the triangular handle to the non stitching position When set to the non stitching position there will be a clearance as shown in the figure Wire...

Page 113: ...d pass it through the wire return lock Be careful not to deform the wire Wire tube upper Wire Feed wheels 5 Feed the wire using the supplied longnose pliers as far as it touches the feed wheels while being careful not to bend the wire Fire electrification injury malfunction or breakdown may be caused by disassembling the parts which are not specified in this manual Do not disassemble the product m...

Page 114: ...r 10 Feed the wire with the handle Feed the wire until it protrudes a little from the end of the wire straightener The wire may not be inserted into the wire tube if it is bent The wire may jam Pull the wire cut off the bent part and feed it again You cannot stitch paper after threading the wire because the wire has not yet reached the leading end of the stitcher head Before starting binding opera...

Page 115: ...K NG 1 Install a new wire to the wire reel mount Make sure that you install the wire in the correct direction Leaf spring Collar Knob screw 2 Fasten the wire using the leaf spring and collar Make sure to fix the wire with the leaf spring and collar If not it may fall down 3 Attach the collar to the leaf spring 4 Thread the wire 3 3 Wire threading p 4 5 ...

Page 116: ...eaning the Unit 3 5 Lubricating the stitcher head Oil the A section once a week and the B section once a month using the supplied oil Use a few drops of oil for each part Excessive oil will drip and dirty the paper B A ...

Page 117: ...ealer 1 1 Error related to emergency stop switch and covers Error Code Cause Solution E950 The emergency stop switch of this machine was pressed Release the emergency stop switch E951 The emergency stop switch of the upstream unit was pressed Release the emergency stop switch E952 The emergency stop switch of the downstream unit was pressed Release the emergency stop switch E953 An error has occur...

Page 118: ...ror Error Code Cause Solution E038 An electrical error has occurred Open and close the top cover E040 to E093 An error related to the motor has occurred E098 to E101 1 4 Other errors Error Code Cause Solution U031 The wire was not fed into the machine from the stitcher head on the operator s side 1 Check if the ejected booklet is stitched 2 If there is no wire on the wire reel mount install a new ...

Page 119: ...ding E950 to E953 2 DBM 600TErrorCode When an error has occurred in the DBM 600T the error is displayed on the LCD display as shown below E210 Motor Error Convey Error code Overload Error message Check the error code or the error message and solve the problem by following the list below If the error persists or occurs frequently contact your dealer 2 1 Error related to emergency stop switch covers...

Page 120: ...1 Paper has not reached the infeed section Open the top cover and remove the paper J022 Paper remains in the infeed section J024 There are paper chips in the infeed section Open the top cover and remove the paper or paper chips J044 There are paper chips in the ejecting section J041 Paper has not reached the ejecting section Open the top cover and remove the paper J042 Paper remains in the ejectin...

Page 121: ...r codes are displayed turn off and on the power If the error is not solved by turning off and on the power contact your dealer E010 E020 to E021 E414 E900 to E903 E910 E911 E920 E921 E930 to E933 displayed only on the PC CONTROLLER E940 to E947 E961 to E970 E981 to E989 E992 E995 to E996 ...

Page 122: ...n is displayed on the screen If you cannot eject paper by pressing the key remove it according to the location following the procedures below When moving the stitching side guides and the folding side guides to remove paper hold the area marked with the green triangle as shown in the figure to prevent the guides from being deformed ...

Page 123: ...eyance unit to the original position make sure that you lock the infeed conveyance unit lock lever If you do not lock it a paper jam may occur 3 1 2 Stitching section closer the folding section or folding section 1 Lift the folding back guide unit 2 Remove the jammed paper 3 With the green lever moved to the right lower the folding back guide unit Keep pressing the lever until you completely lower...

Page 124: ...let is not ejected go on to step 2 2 Open the top cover and remove the booklet by hand A When the knife has cut into a booklet When you trim a booklet whose thickness is out of specification the knife may cut in the booklet and stops during trimming In this case remove paper in the following steps 1 Release the error To release the error execute one of the following operations Open close the top c...

Page 125: ... booklet When you cannot remove a booklet easily remove the infeed roller unit in the following way 1 Loosen the knob screw of the duct unit then remove the duct unit pulling upward 2 Press down the shaft to remove the spring from the frame 3 While lifting the infeed roller unit push the shaft to the operator s side to remove the unit ...

Page 126: ...Solution The machine cannot be turned on The setting of the power switch is not correct Check the setting of the power switch p 2 1 4 2 DBM 600 stitching section Symptom Cause Solution Paper jams at the entrance of the infeed section The setting of the paper size is not correct Check the paper size and perform a size change p 2 4 p 2 7 The paper passage lines of this machine and the upstream unit ...

Page 127: ...he conveyance guide is too wide for the paper thickness paper bend when it reaches the saddle stitching stopper Narrow the gap p 2 37 The stitching side guides are not parallel to paper Adjust the angle of the stitching side guides p 2 32 The saddle stitching stopper is not parallel to paper Adjust the angle of the saddle stitching stopper p 2 32 The stitching position is not stable Paper alignmen...

Page 128: ...the stitching paper holder and the conveyance guide is too narrow for the paper thickness Widen the gap p 2 37 4 3 DBM 600 folding section Symptom Cause Solution Paper strikes against the folding side guide and paper jams Paper is conveyed skewed and strikes against the folding side guide Slower the stitching side guide opening timing p 1 26 The stitch ejection roller L is set to off Set it to on ...

Page 129: ...he pressure adjustment lever is different between the operator s side and the non operator s side Adjust the position so that it is the same on the operator s side and the non operator s side p 2 39 The folding position is not stable The space under the fold paper holder is too narrow for the paper thickness Widen the space p 2 40 Paper alignment is poor Refer to Paper alignment is poor The foldin...

Page 130: ...topper because it does not reach the stopper or bounces off the stopper The conveyance stop timing is not appropriate Make the conveyance stop timing slower on the control panel of the DBM 600 or the PC CONTROLLER p 2 47 If the problem is not solved yet narrow the roller gap p 2 19 The booklet does not enter the infeed roller The roller gap is too narrow Widen the roller gap p 2 19 When the trimmi...

Page 131: ...fter stitched 7 1 When paper does not align p 2 25 Stitches are oblique 7 6 When the stitching position is not at right angle to paper p 2 32 The stitching position does not coincide with the folding position 7 2 When stitching and folding positions do not align p 2 27 7 3 Adjusting stitching and folding positions simultaneously p 2 29 The stitching position is closer to the head or foot of the bo...

Page 132: ...e Guide Symptom Cause Solution There are scratches on a cover and a booklet sheet 7 8 When there is a scratch on a booklet p 2 34 11 1 Adjusting conveyance stop timing p 2 47 11 2 Adjusting conveyance restart timing p 2 47 ...

Page 133: ...s less than 1 mm 0 04 inch dividing sheets into subsets may be required For sheet sheet or when paper alignment is poor the use of the DBM 600 AIR KIT option is necessary Width 105 to 364 mm 4 14 to 14 33 inches Length 85 to 320 mm 3 35 to 12 60 inches The ratio of the width and length should be 1 1 5 or less Side stitching side stitching and folding B5 LEF A4 SEF LEF A4SR SEF LEF LTR SEF LEF LGL ...

Page 134: ...y For intelligent feed the use of the DBM 600 AIR KIT option is necessary Laminated paper may not be able to be processed depending on the paper quality and surface treatment Art coated paper of less than 130 g m 35 lb may not be able to be used depending on temperature and humidity Processing style Saddle stitching and folding trimming on off Folding without stitching trimming on off Side stitchi...

Page 135: ...izes 5 to 20 sheets Corner stitching A4 LEF A4SR LEF LTR LEF with fine quality paper 81 4 g m 22 lb 80 g m 21 lb 2 to 50 sheets B5 LEF A4 LEF LTR SEF LTR LEF 5 to 30 sheets Other paper sizes 5 to 20 sheets Folding without stitching 2 to 5 sheets Page insertion Cover 1 to 5 sheets Inner 1 sheet Limitations on paper quality Depending on the paper size paper alignment may poor In that case use the su...

Page 136: ...e stitching For side stitching and folding a stitch may be deformed depending on the number of sheets and paper quality Page insertion 0 6 mm 0 20 inch or less Stitcher head Hohner 43 6S The number of stitches 0 to 2 4 stitches are available using an optional kit Paper conveyance position Center Paper alignment method Align in three directions Folding method Twin rollers knife method Trimming meth...

Page 137: ...er roller position error Trimming motor overload Emergency stop switch Airborne noise Equivalent continuous A weighted sound pressure level LAeq 78 dB LAeq is the value added consideration of the variation with time to the A weighted sound pressure level LpA Sound pressure level at peak LpC 103 dB When measured at 1 5 m 59 06 inches above the floor and 1 m 39 37 inches away from the control panel ...

Page 138: ...r to the stitch 70 mm 2 76 inches Limitations The maximum stitch pitch at normal processing 312 mm 12 28 inches The CALENDAR KIT cannot be used with the 4 STITCH KIT Fore edge trimming is not available Model OFFSET TRIM KIT Paper size When using the offset function Width More than 122 to less than 342 mm 4 80 to 13 47 inches Length Same as the specification of the main body The ratio of the width ...

Page 139: ...imitations on A When the stitching width is 58 5 mm 2 31 inches the width cannot be decreased anymore When the stitching width is 223 mm 8 77 inches the width cannot be increased anymore Limitations on B When the stitching width is 52 5 mm 2 07 inches the width cannot be decreased anymore When the stitching width is 134 7 mm 5 30 inches the width cannot be increased anymore Two stitches with the 4...

Page 140: ... B The minimum distance from the edge of paper 15 mm 0 59 inch standard position for corner stitching 15 mm 0 59 inch When the CALENDAR KIT option is not used with the kit attached 26 mm 1 02 inches The distance from the edge when the paper width exceeds 358 mm 14 09 inches is based on the calculation below paper width 2 164 mm paper width 2 6 46 inches When the paper width is 364 mm 14 33 inches ...

Page 141: ...6 9 Chapter 6 Appendix Memo ...

Page 142: ... 4 1 6 Oyama Chuo ku Sagamihara shi Kanagawa 252 5280 Japan TEL 81 42 775 3602 FAX 81 42 775 3606 E mail info duplo com 16F 90112 0 15080000D This manual is printed on recycled paper to help protect the environment ...

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