Duon System AUTROL APT3200 SERIES Operation Manual Download Page 1

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APT3200

Smart Pressure Transmitter

Operation Manual M3200-E01G

* Subject to change without notice to improve the performance

AUTROL APT3200 SERIES

SMART PRESSURE TRANSMITTER

OPERATION MANUAL

AUTROL Series

Operation Manual : M3200-E01G

DUON SYSTEM Co., Ltd.

Autrol

DUON SYSTEM Co., Ltd.

http://www.autrol.com/

Summary of Contents for AUTROL APT3200 SERIES

Page 1: ...nual M3200 E01G Subject to change without notice to improve the performance AUTROL APT3200 SERIES SMART PRESSURE TRANSMITTER OPERATION MANUAL AUTROL Series Operation Manual M3200 E01G DUON SYSTEM Co Ltd Autrol DUON SYSTEM Co Ltd http www autrol com ...

Page 2: ...so that general user can help to install and operate APT3200 Smart Pressure Transmitter efficiently Before handling APT3200 transmitter all users have to be fully aware of it Information on this manual can be changed without an advance notice DUON SYSTEM CO LTD 60 31 Gasan dong Geumchon gu SEOUL KOREA TEL 82 2 860 7900 ...

Page 3: ...ic Strength Test 2 10 Installation of Explosion Protected Type Transmitters 2 11 EMC Conformity Standards Chapter 3 Transmitter Functions 3 1 Overview 3 2 Safety Messages 3 3 Warning 3 4 Fail Mode Alarm 3 5 EEProm Write Enable and Disable Mode Jumper 3 5 1 Security Jumper EEPROM Write Protect 3 5 2 Zero and Span Managetic Button 3 6 Configuration of Alarm and Security Jumper Procedures 3 7 Configu...

Page 4: ... 2 Safety Messages 5 2 1 Warning 5 2 2 Configuration Current to Passive Mode 5 3 Configuration Data Review 5 4 Check Output 5 5 Basic Setup 5 6 Detail Setup 5 7 Information Variables Setup 5 8 Diagnostics and Services 5 9 Calibration Chapter 6 Maintenance 6 1 Overview 6 2 Safety Messages 6 2 1 Warning 6 3 Hardware Diagnosis 6 4 Hardware Maintenance 6 4 1 Test Terminal 6 4 2 Disassembling the Elect...

Page 5: ...ng This Manual The Chapters in this operating manual provide information on installing operating and maintaining devices from the AUTROL Model APT3200 Samrt Pressure Transmitter The Chapters are organized as follows Chapter 2 Handling Cautions This chapter consists of core information for installing APT3200 on operating place after buying it Chapter 2 provides instructon on commissioning and opera...

Page 6: ...t is enable to be changed configured and tested calibrated by users For the HART Communication between DC Power Supply of 24 Vdc and Transmitter has to terminate 250 550 Ohm as loop resistance by series connection 1 3 Software Compatibility Autrol Smart Pressure Transmitter s software is implemented and complemented if necssary Uses of the transmitter will not be a compatibility software is contai...

Page 7: ...ual M3200 E01G 3 Duon System Co Ltd 1 4Transmitter Components The components and figure of Autrol Smart Pressure Transmitter is suggested on the next page Follow the precedure described on figure 1 1 Figure 1 1 Transmitter Exposed View and Components ...

Page 8: ...c Where vibration and impact is not severe Where non explosion area is matched on explosionproof regulations Where maintenance is very easy Engineering 6 Mechanical Considerations Where transmitter can be handled easily Be cautious not leaking the pressure Engineering 7 Electrical Considerations Connect 24 Vdc Power Supply is 11 9 Vdc 45 Vdc For HART communication total resistance on transmitter t...

Page 9: ...ack it as nearly as possible to the way it was packed when delivered from the factory 3 If storing a transmitter that has been used thoroughly clean diaphragm surfaces the pressure detector sections of the diaphragm seals so that no measured fluid remains on them In addition make sure before storing that the pressure detector and transmitter assemblies are securely mounted 2 4 Selecting Installati...

Page 10: ... stop valve of 3 valve manifold and to open its equalizing valve 4 Sensor Zero Trimming is to use HHT 275 calibrator PC or PDA configurator and to use Zero Span button Make sure all details on this manual 5 Refer to On line Operation for configuring another parameters except Sensor Zero Trim 2 6 Pressure Connections The following precautions must be observed in order to safely operate the transmit...

Page 11: ...hould be applied short as possible to verify that insulation resistance is at least 20MΩ d After completing the test and being very careful not to touch exposed conductors disconnect the insulation tester and connect a 100kW resister between the grounding terminal and the short circuiting SUPPLY terminals Leave this resistor connected at least three second to discharge any static potential Do not ...

Page 12: ...ified flameproof type suitable for conditions of use Note4 Operation z Wait one minute after power disconnection before opening the enclosure z Take care not to generate mechanical spark when access to the instrument and peripheral devices in hazardous location Note5 Maintenance and Repair z The instrument modification or parts replacement by other than authorized representative of DUON System is ...

Page 13: ...ing Stopping boxes must be connected with the wall of housing directly z Tubing is installed a minimum of 5 threads z Sensor is to be threaded a minimum of 7 threads and prevented from turing by tightening the housing rotation set screw z Do not disassemble flameproof Joints but in an unavoidable case to disassemble it or need the specification of flameproof Joints contact the manufacturer before ...

Page 14: ...If the self diagnostic routines detect a failure the transmitter drives its output outside of the normal saturation values The transmitter will drive its output low down or high up based on the position of the failure mode alarm jumper See Table 3 1 for Output values Warning Explosion can result in death or serious injury Do not remove the transmitter covers in explosion environments when the circ...

Page 15: ...ed Down side No selected we can select Down side Jumper Select Switch is followed in Figure 3 2 3 3 Both LCD Module and CPU Module Only CPU Module Select Fail Mode CPU Module LCD Module CPU Module Fail Down Down D D Down U Fail Up Up U or D U Fail Mode Selection DIP Switch of CPU Module 1 WR_EN EEPROM Write Enable DOWN ENABLE UP DISABLE 2 Fial Mode Alarm DOWN LOW UP HIGH Fail Mode Selection Jumper...

Page 16: ...able data in software hardware side there is Write Protect Mode and Jumper Switch selected it segmented EEP Write DIS EN in Main CPU Module Thus if you connect Jumper to DIS you can t change configuration data in EEPROM when you connect Jumper to EN you can change configuration data in EEPROM No connected Jumper it is classified EN At the factory before shipment it is configured EN Following figur...

Page 17: ...e housing covers You must fully engage to meet explosion proof requirements 3 7 Configuration of Zero and Span Procedures There are ZERO and SPAN Buttons when the nameplate opened of the transmitter For the previous version of transmitter ZERO SPAN ZERO TRIM and ZERO ADJ functions were supported using ZERO SPAN Buttons But from the version of 58 Units Range Damping LCD decimal set functions are in...

Page 18: ...rposed pressure for zero over 10 seconds and push Span Button over 5 seconds Then show SPAn in LCD window After checking this message take off the finger from the button Push the button over 3 seconds after 1 second passes Then show SP in LCD window By this message all zero configurations have finished If the works has failed show SPEr or SEtE in LCD window y Please refer to Appendix 1 for the but...

Page 19: ...asing rate as 1000 Increase 3 times as 1000 Select increasing rate as 100 Increase 8 times as 100 Select increasing rate as 10 Increase 1 time as 10 To select the increase decrease steps SelInc Message will be displayed on the bottom of LCD Select step to put the Zero button The decimal value will be changed whenever put Zero button After set the wanted step put the span button to execute the item...

Page 20: ...e Zero Span button after change the LCD value 14 0 when VALUE message appear To save the setting value to put Zero Span button when SelInc message appear Change Unit Executing the menu to put Zero Span button Moving to next menu to put Zero button when 1 TRIM message appear Moving to sub directory to put Span button when 2 SETUP message appear Executing the Change Unit function to put Span button ...

Page 21: ...ving to the sub directory to put Span button when 3 LCD message appear Executing the function to put Span button when 31 DEC PL message appear When Decimal Place function excuted the type of decimal place will be appear on the secondline of LCD as below Display Explanation Max Value Remark AUTO Target value will be displayed automatically Former Display Type 99999 5 0 None decimal place 99999 4 1 ...

Page 22: ...APT3200 Smart Pressure Transmitter Operation Manual M3200 E01G 18 Duon System Co Ltd Figure 3 4 Transmitter s Zero Span configuration Button Zero Span Button ...

Page 23: ...RT supported either before of after installation If you connect TEST pin it s not communicated If it doesn t exposed electronics circuits after install you must connect all Jumper of transmitter in the shop commissioning level Analog output of transmitter is 4 20 mA thus it requires Power Supply at 11 9 V 45 Vdc and Ampere meter for measuring output current You must connect 250 550 ohm resistor in...

Page 24: ... the transmitter covers in explosion environments when the circuit is alive Check transmitter to install accroding to Intrinsically safe regulation before HHT connect to Transmitter in explosive environment Check environment is fully engaged to the transmitter s harzadous location certificate Both transmitter covers must be fully engaged to meet explosionproof requirements Warning Electrical can r...

Page 25: ...nction before installation you have to handle upon commissioning on the bench with Hand Held Terminal Start Field Install a Jumper Switch Setup b Transmitter take up c Transmitter leads e Transmitter for Power Supply f Process Leak Check End Do you want Bench Calibration Basic Setup a Unit Setup b Range Setup c Damping Setup d Transmitter Function Setup Verify a Pressure Support Yes No Do you sati...

Page 26: ...l Block polarity connect to Transmitter s Power Supply Configurator supported HART connects to COMM pin in Power Supply downside In the field Indicator connects to TEST pin 4 6 1 Power Supply In the transmitter s power supply Input Current Voltage is currently DC voltage between DC 11 9 volt 45 volt and power supply s ripple is not up to 2 Loop resistance means all resistor sums in loop In case of...

Page 27: ...rs 2 Connect the power supply in the terminal indicated PWR left terminal and power supply in the central terminal Don t connect power supply in terminal of the point indicated TEST It will be damage to test diode used to connecting TEST terminal 3 Seal and close the non using Conduit Connection Part for severe humidity and explosion on the terminal box of housing 4 Transmitter power is supplied t...

Page 28: ...s to be installed by intrinsic safety regulations Check environment is fully engaged to the transmitter s harzadous location certificate Both transmitter covers must be fully engaged to meet explosion proof requirements A Loop Configuration AUTROL Series Transmitters use a two wire system for power supply 4 20mA analog signal transmission and HART digital transmission DC Power Supply is required f...

Page 29: ...be connected within the loop B Wiring Installation 1 General use Type and intrinsically Safe Type Make cable wiring using metallic conduit or Waterproof cable glands o Apply a non hardening sealant to the terminal box connection port and the threads on the flexible metal conduit for the waterproofing Figure 4 4a Typical Wiring using Flexible Metal Conduit ...

Page 30: ...e Figure 4 4b Use only flameproof packing adapter by KOSHA Apply a non hardening sealant to the terminal box connection port and to the threads on the flameproof packing adapter for waterproofing Mounting flameproof packing adapter to the terminal box o Screw the flameproof packing adapter into the terminal box until the O ring touches the terminal box wiring port at least 5 full turns and tighten...

Page 31: ... wiring Figure 4 4c A seal fitting must be installed near the terminal box connections port for a sealed construction Apply a non hardening sealant to the threads of the terminal box connection box flexible metal conduit and deal fitting for waterproofing Figure 4 4c Typical Wiring using Flameproof Metal Conduit ...

Page 32: ...less Grounding is required below 10 Ohm for explosionproof and intrinsic safety Note In case of with Built in Lightening Protector Grounding should satisfy Special KS requirements grounding resistance 10 Ohm or less b There are ground terminal on the inside and outside of the terminal box Either of these terminals may be used c Use 600V grade PVC insulated wire for grounding ...

Page 33: ... of transmitter terminal input is same as follows z General Standard 11 9 to 45 Vdc z Hart Communication 17 4 to 45 Vdc z KOSHA Explosionproof 11 9 to 45 Vdc z CSA Explosionproof 17 4 to 42 Vdc max And maximum loop current is 24mA Load resistance R R E 11 9 0 022 E Power Supply Voltage Note In case of an intrinsically safe transmitter external load resistance includes safety barrier resistance Fig...

Page 34: ...em Co Ltd 4 8 Mechanical Considerations Figure 4 3 is transmitter dimensional drawings of APT3200 A mounting example and dimensional drawings is shown in Figure 4 4 86 73 39 112 158 Figure 4 3 Transmitter Outline Dimensional Drawings Figure 4 4 Typical Bracket Mounting Example ...

Page 35: ...here there is a possibility of treating a electronic circuit the space where be able to pull out transmitter cover If LCD meter is installed it requires extra space 4 9 Environmental Considerations 4 9 1Effect of Ambient Temperature You have to install at 20 60 4 180 operating ambient temperature range If predicted heat seems to exceed or equivalent to ambient temperature range limit you have to c...

Page 36: ...ing HHT in explosion zone confirm that the configure device has to be installed by intrinsic safety regulations Both transmitter covers must be fully engaged to meet explosion proof requirements Warning Electrical shock can result in death or serious injury If you install high voltage environment or false condition power line and lead will be appeared high voltages Avoid contact with the leads and...

Page 37: ...ensor module automatically 5 5 2 Set Output Units Select from the following engineering units Unit kPa kg cm2 bar psi mmH2O etc 5 5 3 Rerange Set the Zero and Span of 4 20mA analog output 5 6 Detailed Setup 5 6 1 Set Fail Mode When sensor is wrong or microprocessor of transmitter doesn t operate normally in order to outputs current value of High or Low 5 6 2 Set Damping Time The sensor input value...

Page 38: ...itter 5 8 Diagnostics and Services 5 8 1 Loop Test The Loop Test verifies the output of the transmitter the integrity of the loop and the operations of any recorders or similar devices installed loop Perform the following procedure for a loop test Connect a reference meter to the transmitter Select the Loop Test of HHT and operate the Loop Test Select output current 4mA 20mA etc If the readings ma...

Page 39: ...sure range Rerange functions provides ability to readjust the 4 20mA points sensor inputs 5 9 1 Sensor Trim The Sensor Trim the transmitter sensor input signal convert A D to lead and how it interprets the values which it inputs with digital the contents of such interpretation and it is regarding to change is connected actually in the sensor which in order to correspond There are three waysto trim...

Page 40: ...e Before connecting HHT in explosion zone confirm that the configure device has to be installed by intrinsic safety regulations Both transmitter covers must be fully engaged to meet explosion proof requirements Warning Electrical shock can result in death or serious injury If you install high voltage environment or false condition power line and lead will be apprered high voltages Avoid contact wi...

Page 41: ...ply y Check the output voltage of the power supply at the transmitter terminals It should be 11 9 to 45 Vdc in spite of loop scale High Output Electronics Module y Connect HHT and enter the Transmitter test mode to isolate module failure Check the sensor limits to ensure calibration adjustments are within the sensor range Loop Wiring y Check the output voltage of the power supply at the transmitte...

Page 42: ...to DUON System Co Ltd for inspection repair or replacement 6 4 1 Test Terminals The test terminal marked as TEST on the terminal block The test and negative terminals are connected to the test terminals so long as the voltage across the receptacles is kept below the diode threshold voltage no current passes through the diode To ensure that there is no leakage current through the diode while making...

Page 43: ...e is a non repairable unit if a malfunction occurs the entire unit must be replaced 1 Disconnect the power to the transmitter 2 Remove the cover from the electronics side of the transmitter housing Figure 6 2 Do not remove the instrument cover in explosive atmospheres when the circuit is alive Remove the LCD meter if applicable 3 Remove the three screws that anchor the electronics module to the tr...

Page 44: ...d Jumper Switch are set exactly 2 Insert electronics module in housing 3 Firstly connect the connector of sensor board with power connector z Mis connection of the two connectors cause wrong output 4 20mA and effect on power of Transmitter z In case of power connector sandwitched between board and housing it may cause wrong output signal and effect on power of transmitter 4 Fix electronics module ...

Page 45: ...ct Locked ZT ERR Setting Limit 10 Error when Zero Trim TR Zero Trim Done ZR ERR Setting Limit error when executing Zero button function SP ERR Setting Limit error when executing Span button function ZR Zero button function done SP Span button function done ZA Zero Adjustment done DONE Setting Done using button RNGOVR Setting Limit error when executing other setting function LCD_OV Over figure valu...

Page 46: ...tion Remarks AC Analog EEPROM Whole Write Done S FL Sensor Fail S OP Sensor Overpressure AEP RF Analog EEPROM read checksum error TS FL Temperature Sensor Error AEP WF Analog EEPROM write fail EOSC Crystal Element Defect Alarm FAVE Flash Access Violation ADC FL ADC INITIAL ERROR ...

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