Dungs EMP-5 Installation Instruction Download Page 6

7 … 9

6 … 9

MC • Karl Dungs

, Inc.

 • EMP-5 • Edition 2017.05 • P/N 261483

Jumper for 

Deadband Adjustment

Jumper for 

Input Signal

Zero Point Potentiometer

(adjustment for minimum positioning with 4 mA)

3 % Deadband

(Factory Preset)

Input Span Potentiometer

(adjustment for maximum positioning 

with 20 mA)

5 % Deadband

(Optional Setting)

4 - 20 mA

Current Input

(Factory Preset)

0 - 10 VDC

Voltage Input

(Optional Setting)

NOTE: 

The minimum position current input (zero point) 

potentiometer and maximum position current input (span) 

potentiometer can be physically turned indefinitely; but they 

have an effective limit of 25 turns. Relative to the start point (4 

mA / 0 degrees), rotating the post CW causes the actuator to 

drive toward 90 degrees. Conversely rotating the pots CCW 

causes the actuator to drive back toward zero. This is true of 

both the START POINT and SPAN adjustments.

NOTE: 

There is a slight delay (approx. 3 seconds) in actua-

tor movement when a potentiometer is adjusted. Make final 

adjustments slowly to prevent over adjusting. If adjusted prop-

erly, when the unit just begins to drive is should stop within 5 

degrees. Over adjusting will lower the actual start point.

3.  With the desired current input for the minimum position ap-

plied (typically 4 mA), adjust the zero point potentiometer 

so the actuator shaft drives to it’s zero point (minimum 

position). It is best to adjust the start point potentiometer 

until the actuator shaft just starts to move off its zero point.

Maximum Position Calibration

1. Apply power to the actuator, then turn on the “current cali-

brator”.

2.  Adjust the “current calibrator” until the mA input equals the 

desired finish point (maximum position). This is typically 

20 mA.

3. With the desired current input for maximum position (typi-

cally 20mA), the actuator will drive towards 90 degrees.   

Once the actuator stops, adjust the span potentiometer so 

the actuator shaft drives to the maximum position. It is best 

to adjust the span potentiometer until the actuator shaft just 

moves to its finish point.

4. Remove the current calibrator and turn off power to the 

actuator. Then, reconnect the drive’s leads to the controller.

5. Reinstall the cover.

6. Reapply power to the actuator and turn on the controller.

NOTE:

  Occasionally, an adjustment to the input span setting 

results in a change to the start point setting, due to a small 

interaction between these two settings. After adjusting the 

input span potentiometer, ensure that both settings meet 

requirements by repeating steps 7 - 9.

 

NOTE:

  When  setting  the  potentiometers;  only  move  the        

actuator shaft in one direction. If the shaft is moved in opposite 

direction, deadband will effect the setting.

NOTE:

 After adjusting for deadband or input, the drive will 

need to be re-calibrated. Please follow procedure on page 

5 and page 6.

The potentiometer adjustments and the jumpers are located under the metal cover of the CP-9302-702 (the black box).

Top view of CP-9302-702 

(the black box)

Metal cover of 

CP-9302-702

Location of pot.

adjustments and 

jumpers under 

metal cover

Potentiometer Adjustments and Jumpers

Adjustment

Do not apply a voltage source input to a CP-

9302 actuator drive that is configured for cur-

rent input . Doing so may damage the drive .

Static charges produce voltages high enough 

to damage the electronic components . Follow 

static electricity precautions when servicing the 

device (s) .

Potentiometer Adjustment and Jumpers

Summary of Contents for EMP-5

Page 1: ...n be foreinstallingoroperating Keep theinstructioninasafeplace You find the instruction also at www dungs com If these instructions are not heeded the result may be personal injury or damage to proper...

Page 2: ...ning 34 8 A locked rotor Grounded Input Grounding either or both input wires will not cause Fuse There is no internal fuse The EMP is impedence protected Model No Order No Travel Description Timing se...

Page 3: ...e them off and safely stow away Replacing EMP 3 or EMP 4 with EMP 5 When replacing an EMP 3 or EMP 4 with an EMP 5 and if the high fire override is not used then follow the wiring schematic EMP 4 to E...

Page 4: ...oltage to terminals input leads or to X 2 3 4 7 or 8 will permanently damage the motor Field Wiring Terminal Block Internal Wiring Low Voltage Leads for Driving Actuator 4 20 mAdc Controller Input Sli...

Page 5: ...wise end of actuator rotation Each click of the cam represents about 3 change in operating point NOTE After turning the disc remove back plate and reposition the wiper it will need to be repositioned...

Page 6: ...e mA input equals the desired finish point maximum position This is typically 20 mA 3 With the desired current input for maximum position typi cally 20mA the actuator will drive towards 90 degrees Onc...

Page 7: ...ading windings The voltage on the shading windings is about 30 VAC and the voltage on the main windings is 120 VAC Tech Tip 2 Maximum voltage to terminals 7 and 8 is 24 VAC During operation the voltag...

Page 8: ...7 05 P N 261483 Mounting holes 3 17 64 6 7 mm Dia 3 1 4 83 mm 4 3 4 121 mm 4 102 mm Shaft Dia 1 2 13 mm 2 1 4 57 mm 1 5 8 41 mm 2 1 4 57 mm 4 102 mm 2 51 mm 1 8 3 mm 7 1 4 184 mm 2 3 4 70 mm 2 1 4 57...

Page 9: ...267191 AE 504 Paralleling Relay for driving up to 3 actuators with one input signal 269237 AM 132 5 16 hole ball joint linkage swivel connector for non parallel linking 269232 AM 122 5 16 hole straigh...

Reviews: