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Duncan Enviro DD45, Owner'S Manual

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Duncan Enviro DD45 Owner'S Manual Download Page 25

23

Pt. No. 67444

Issue 1019

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‘Enviro DD45’ 

Read Before Operation

Summary of Contents for Enviro DD45

Page 1: ...hdyke Timaru New Zealand Telephone 03 688 2029 Facsimile 03 688 2821 Australian Branch 4B Silverton Close Laverton North 3026 Melbourne Australia Telephone 03 9314 9666 Facsimile 03 9314 6810 Enviro DD45 36R 5 inch ORIGINAL INSTRUCTIONS Pt No 67444 Issue 1019 ...

Page 2: ......

Page 3: ...afe Work Practices 9 Practise Safe Maintenance 10 SAFETY Machine Specific Hazard Points 11 Safety Decals Safety Guards 13 Transport 15 Setup Calibration Operating Procedure Setting Depth 16 General Operation 16 Read Before Operation 18 Pre Calibration Setup 24 Calibration 26 Page for your Calibration Notes 29 Sowing Chart 30 Alarm Codes 32 Diagnostics 35 Maintenance Care General 36 Lubrication Ins...

Page 4: ... provided so that if any parts are required your dealer will be able to supply them by reference to part numbers The manual is considered as part of your machine and must remain with the machine when it is sold Right and left hand references in this manual are determined by standing behind the machine and facing in the direction of travel Model Serial No Owner Delivery Date Dealer Disclaimer Every...

Page 5: ...nd permits easy calibration The seeders are driven via a ground speed proportional electric drive system Seeding ceases automatically when the machine is raised into the transport postion The wings may be hydraulically folded up for legal tranport width Working Principle The air flow metering units and electric drive system are easily set to give the desired sowing and or fertilizer rate The seedi...

Page 6: ...4 Enviro DD45 Dimensions Capacities ...

Page 7: ... Issue 1019 Enviro DD45 Dimensions Capacities Dimensions Capacities Enviro DD45 36R 5 inch 36 Run Width mm 3100 Working Height mm 2940 Machine Length mm 5450 Row Spacing mm 125 Sowing Width effective mm 4500 6 29 5 ...

Page 8: ...ety reasons where practical without compromising machine performance Ensure these are always fitted during operation Always exercise extreme caution in the vicinity of sharp edges and points Where possible guards are provided with the machine for safety reasons where practical without compromising machine performance Ensure these are always fitted during operation Footboards footsteps drawbars and...

Page 9: ...t before using it Take careful note of all safety instructions both in this manual and on the machine itself Failure to comply with instructions could result in personal injury and or damage to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubricates maintai...

Page 10: ...efore starting and moving the tractor and the machine Plan safe routes of travel and be aware of power lines and other roadside hazards Take particular care when towing implements on hillsides Do not ride or allow passengers on the machine This machine is not designed to carry passengers and no riders are permitted Road transport On public roads A speed of 40km h must not be exceeded Do not operat...

Page 11: ...void High Pressure Fluids Avoid any contact with fluids leaking under pressure because the fluids can penetrate the skin surface Any fluid which penetrates the skin will need to be removed immediately by a medical expert Seek specialist advice on this type of injury Relieve the pressure before disconnecting any hydraulic or other lines Make all repairs and tighten all fittings before re connection...

Page 12: ...ession when dismantling or maintaining the machine It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance Make Sure the Machine is Well Supported When machinery is fitted with hydraulics do not rely on the hydraulics to support the machine During maintenance or while making adjustments under the machine always lock the hydraulics and su...

Page 13: ...ls attached to the machine are a general reminder that there are hazardous areas on the machine rather than specifically highlighting all possible hazards For decal locations on machine refer Page 13 No Ride Passengers are not permitted anywhere on the machine Pinch Points Moving Parts Hazardous areas include Front Tractor Linkage Fan Unit Disc Units Wings Electric Drive units Roller where fitted ...

Page 14: ...wing depth These are also used to support the machine weight Important Refer to safety cautions in the Transport section page 15 of the manual Ensure that all linkage pins and security clips are fitted correctly Maintenance Refer Page 34 for reference to the Maintenance and Care section of the manual Lubrication Refer Page 34 for reference to the Maintenance and Care section of the manual Enviro D...

Page 15: ...444 Issue 1019 SAFETY Machine Specific Continued Item Decal Guard Pt No 1 No Ride 43900 2 Pinch Point Moving Parts 43901 3 Slippery When Wet 43902 4 Keep Clear 43904 5 40 km hr 43912 Enviro DD45 Seed Drill Safety ...

Page 16: ...14 ...

Page 17: ...ations published by the local Land Transport Authority or equivalent 5 Maximum towing speed 40 km hr For countries other than New Zealand other speed restrictions may apply please refer to your local transport authority Ensure towing vehicle requirements are adequate for the towed vehicle e g mass brakes Refer to recommendations published by the local Land Transport Authority or equivalent Braking...

Page 18: ...t the drill is level during calibration and while seeding 5 Check tyre pressure before seeding Refer page 5 6 Double check seed rates before seeding 7 Raise the drill out of the ground when making any turns 8 Raise the drill out of the ground before backing up 9 After prolonged storage check to see that all drive mechanisms and hydraulic equipment are functioning correctly Check that the seed tube...

Page 19: ...sis is controlled using hydraulic ram depth stop collars With the machine raised up add or remove depth collars as required Transport Position It is recommended to raise the drill into the transport position when turning at headlands to avoid damage to the ground engaging components Note Danger The machine must be in the transport position raised before the wings can be folded up or down Enviro DD...

Page 20: ...ibration process Refer to page 28 Calibrating systems with Accord type metering mechanisms Terms and words used in those instructions are shown below Adjustment Handle Toggle NORMAL POSITION FINE POSITION Only switch from normal to fine seed if the seed hopper is empty Do not open the setting above 25 with the toggle set to fine as the adjuster will break Metering Setting Scale ...

Page 21: ...ponents Referred to in the Setup and Calibration Process The following pages describe how to set the machine up for calibration and the calibration process Refer to page 28 Calibrating systems with Accord type metering mechanisms Terms and words used in those instructions are shown below Enviro DD45 Read Before Operation Metering motor Gearbox Shaft confirmation sensor Motor mount has been cut awa...

Page 22: ...ISOCAN screen The functions and layout when operating the drill using the tractor s own ISOBUS screen are very similar The Section heading numbers are in relation to the RDS TOPCON Operator s Manual ie Section 3 is for Opertion and Section 5 is for Calibration The full RDS ISOCAN ISOBUS manual is provided with the machine however additional copies in electronic pdf form are available Please contac...

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Page 24: ...QR RSQ MD GL SQC AF LLCJQ UGRF RFC R PECR P RC 2C86E 2E6 0 1 3FMUQ RFC ASPPCLR R PECR P RC MD RFC QCJCARCB AF LLCJ F586 2E6 0 1 SBEC RFC R PECR P RC GL NPCQCR GLAPCKCLRQ 6E E2C86E 2E6 0 1 GQNJ WQ ICWN B RM CLRCP RFC R PECR P RC DMP RFC QCJCARCB AF LLCJ J4 6 WAJC CRUCCL RFC WBP SJGA DSLARGMLQ LDM LB 3CRSN QAPCCLQ C6DE2CE 0 1 2SLQ RFC BPGJJ R QGKSJ RCB QNCCB DMP QNCAGDGCB RGKC 5QCB UFCL EMGLE GLRM U...

Page 25: ...RFC ASPPCLRJW QCJCARCB AF LLCJ 0L 0DD JRCPL RGTCJW PGCDJW RMSAF AF LLCJ GAML RM QUGRAF GR 0L 0DD 4M QUGRAF JJ AF LLCJQ 1PCQQ LB FMJB DMP QCAMLBQ JD UGBRF PGJJGLE NNJGA JC DMP BPGJJQ AMLDGESPCB UGRF JGLICB AF LLCJQ UFCPC LMPK JJW DMP DSJJ UGBRF BPGJJGLE RFC KMRMPQ PC AMLRPMJJCB GL R LBCK GLBGA RCB W AF LLCJ GAMLQ LB MP CGLE JGLICB APMQQ RFC RMN Q QFMUL 7FCL F JD UGBRF NNJGA RGML GQ PCOSGPCB CGRFCP ...

Page 26: ... D ARMPW AMLDGESPCB DMP CGRFCP MD RUM KMBCQ MD MNCP RGML 2 L MP A 6CL 4FC KMBC GQ GLBGA RCB W RFC MP GAML GL RFC P RC UGLBMU 7FCL RFC NNJGA RMP AF LLCJ ML RFC K GL MNCP RGLE QAPCCL GQ QCJCARCB BSC RM GRQ BGDDCPCLR KMBC MD MNCP RGML RFC P RC UGLBMU NNC PQ QJGEFRJW BGDDCPCLRJW RM RF R DMP LMPK J QCCB DCPRGJGQCP AF LLCJQ AA 42E C 2 4 7 8FC2E 3CR K LS JJW MTCPPGBC RFC R PECR P RC Q DMP MRFCP QCCB DCPR...

Page 27: ...RGML A L C QCR DPMK XCPM RM QCAMLBQ 1PC QR PR MBC K KMBC RFC 1PC QR PR DSLARGML GQ SRMK RGA JJW RPGEECPCB UFCL RFC BPGJJ GQ QUGRAFCB GLRM UMPI 2 KMBC RFC NPC QR PR QCOSCLAC GQ MNRGML J Q PCOSGPCB QGKNJW NPCQQ RFC ICW CDMPC KMTGLE MDD 4FC KCRCPGLE KMRMP UGJJ PSL R RFC A JG P RGML QNCCB DMP RFC QCR BSP RGML MP SLRGJ RFC DMPU PB QNCCB CVACCBQ RFC QGKSJ RGML QNCCB UFCL DSJJ NPMNMPRGML J AMLRPMJ RFCL R...

Page 28: ...CB DMP C AF AF LLCJ GLAJSBGLE JGLICB AF LLCJQ 1PCQQ RM QCJCAR RFC AF LLCJ RM A JG P RC RFCL NPCQQ 1PCQQ MP WMSP NPCDCPCLAC LB CLRCP RFC UCGEFR RF R WMS UGQF RM KCRCP MSR DMP RFC SAICR RCQR 1PCQQ 4FC KCRCPGLE SLGR UGJJ RFCL MNCP RC QCB ML RFC QGKSJ RGML QNCCB RM BGQNCLQC RFC NPMEP KKCB KMSLR MD NPMBSAR RFCL QRMNQ 9C 480 C 9 3 47 30 0 4FC GLQRPSKCLR RFCL BGQNJ WQ UCGEFR DGESPC QCB ML RFC CVGQRGLE NP...

Page 29: ...CRCP MSR RFC BCQGPCB KMSLR MD NPMBSAR 0 09 492 9 C 4 7 477 9142 4 9 30 48492 A4 3 0 A477 0 0 1 04 30 8 809 C 7 3492 0 4 9 1 0 7 3492 309 0 9 070 0 30 A4 3 80 0 492 309 0 9 070 0 2 49 1 0 8 809 C 309 0 9 3 7 30 A4 3 80 0 492 9 070 0 4FC BGQNJ WQ QUGRAFCQ SRMK RGA JJW RM RFC A JG P RGML QAPCCL MLAC RFC NPGKGLE QUGRAF GQ NPCQQCB 7FCL RFC KCRCPGLE SLGR GQ QRMNNCB RFC GLQRPSKCLR RFCL BGQNJ WQ UCGEFR DG...

Page 30: ...GPCB R PECR P RC DMP RFC AF LLCJ 1CPDMPK RFC NPMBSAR A JG P RGML PMSRGLC E GL 4FC CPPMP RFGQ RGKC UGJJ C K PEGL J 1PCQQ RM AACNR RFC CPPMP LB CEGL BPGJJGLE 7FCL AF LEGLE DPMK FGEF P RC RM JMU P RC G C IE F RM IE F MP C AF AF LLCJ MTC RFC KCRCPGLE QJGBC RM NMQGRGML DMP RFC JMUCP P RC 1CPDMPK RFC A JG P RGML RCQR LB CLRCP RFC UCGEFR BGQNCLQCB Q GL 1 492 30 48492 A4 3 48 7C 4 09 0 8 77 8 9 1 9 09 0 3...

Page 31: ...29 Pt No 67444 Issue 1019 Enviro DD45 Calibration Notes ...

Page 32: ... 0 68 high 20 30 41 50 60 70 80 90 101 110 120 130 140 151 160 170 180 190 200 210 220 Ryecorn 0 74 high 21 31 42 53 63 74 85 96 106 116 127 137 149 159 170 181 191 202 213 224 235 Peas 0 81 high 13 25 37 49 61 74 86 98 110 123 135 147 159 171 183 196 208 220 232 244 256 Grass 0 36 high 11 16 22 27 32 Pasture Mix high 11 16 22 27 32 DAP 1 03 high 25 37 49 61 73 85 98 110 122 135 147 159 171 184 19...

Page 33: ...0 5 19 5 82 6 52 Grain Sorghum 0 56 low 0 20 1 77 3 80 4 75 5 38 6 64 7 72 8 67 9 94 Forage Sorghum 0 56 low 0 20 1 77 3 80 4 75 5 38 6 64 7 72 8 67 9 94 Chicory 0 54 low 0 37 1 16 1 84 2 58 3 20 3 95 4 77 5 45 6 04 6 57 Lucerne Alfalfa 0 77 high 1 39 3 87 5 82 8 21 10 04 11 82 14 28 16 39 18 21 19 62 Turnip 0 65 high 1 39 2 91 4 30 5 76 7 21 8 67 10 06 11 52 12 97 14 43 Kale 0 65 high 1 39 2 91 4...

Page 34: ...PPCARJW H 9 AA6C 6G6 2 2C F LLCJ UGRF JMU JCTCJ FGEFJGEFRCB CTCJ GQ ARS JJW JMU 3CLQMP GQ DSLARGMLGLE AMPPCARJW 7GPGLE CRUCCL QCLQMP LB AMLLCARGML MV GQ AMPPCAR 7GPGLE CRUCCL AMLLCARGML MV LB KMBSJC GQ AMPPCAR C6 6G6 9 AA6C 2 2C F LLCJ UGRF JMU NPC JCTCJ FGEFJGEFRCB CTCJ GQ ARS JJW JMU 3CLQMP GQ DSLARGMLGLE AMPPCARJW 7GPGLE CRUCCL QCLQMP LB AMLLCARGML MV GQ AMPPCAR 7GPGLE CRUCCL AMLLCARGML MV LB K...

Page 35: ... KMRMP QNCCB GQ EPC RCP RF L 4 PECR KMRMP QNCCB RM FGEF PP RGA DMPU PB QNCCB QGEL J PP RGA JM BGLE ML KMRMP TG KCRCPGLE SLGR 6E6C 8 F E D E 8 8 2C F 5 Q KCRCPGLE SLGR PMR RGLE UFCL KMRMP PMR RCQ 3CLQMP R PECR DSLARGMLGLE LB AMPPCAR 112 T JSC NPMEP KKCB AMPPCARJW 7GPGLE CRUCCL QCLQMP LB AMLLCARGML MV GQ AMPPCAR 7GPGLE CRUCCL AMLLCARGML MV LB KMBSJC GQ AMPPCAR C2 6 5F 6 D K 77 6L FCAI KMBSJC F Q EMR...

Page 36: ...LE ML JMAI EC 5 C 8 F 36C 7 3 4 286 D6 D CD D 56E64E65 4FC AMPPCAR LSK CP MD QCLQMPQ GQ NPMEP KKCB GL JMAI EC 5 QCRSN JJ QCLQMPQ PC UGPCB AMPPCARJW LB AMLLCARCB 4 65 D6 D C C H 2MU MP NGNC GQ ARS JJW JMAICB F 42E 3C62 36EH66 3 4 286 D6 D CD 7GPGLE CRUCCL JMAI EC QCLQMPQ 4FC AMPPCAR LSK CP MD QCLQMPQ GQ NPMEP KKCB 64EC 9J5C2F 4 5F 6 77 6 FCAI UGPGLE CRUCCL U W QSNCPQC J LB AMLLCARGML RM RFC K GL JM...

Page 37: ...1 MPU PB QNCCB 1 LB CRCPGLE AMLDGPK RGML QF DR Q 1 1PGKGLE QUGRAF 1 SRMSR QR RSQ 1 LB MNNCP CTCJ QMKCRGKCQ RFCQC K W C SRMSR QR RSQ C2 6 5F 6 GLBGA RCQ RFC QR RSQ MD RFC PGBEC MBSJC 1PCQQ MP RM RCQR RFC RP KJGLC KCAF LGQKQ _4 CDR LB _4 2GEFR D MNCP RGML J ASPPCLR BP U GQ GLBGA RCB _ J5C2F 4 5F 6 0SRNSR DSLARGMLQ RM PC LMR BCDGLCB Q RFCW PC BCNCLBCLR ML RFC K IC LB KMBCJ MD BPGJJ 1JC QC PCDCP RM RF...

Page 38: ...s advisable to completely disconnect the implement from the tractor or at the very least disconnect the alternator before attempting any welding 2 Hydraulics Ensure hydraulic couplings male female are clean before connecting Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal and valve damage This in turn will result in oil leakage No filter is fitted to the hydr...

Page 39: ... conditions Precautions with Grease Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener which may cause softening and loss of grease from the bearings by running out Item Components Lubricant Frequency 1 All Wheel Bearings Castrol LMX Grease Annually 2 All Pivot Points Clevises Castrol LMX Grease Weekly 3 Bearing Housings roller Castrol LMX Gre...

Page 40: ...e framework structure should be inspected annually for defects i e cracks in members or welded connections The framework should be cleaned prior to the inspection 4 Metering Units Ensure that the metering units are clean and that the rubber sealing lip is not damaged The sealing lip is located along the base of the trap door hinge A damaged sealing lip can cause seed delivery problems Maintenance ...

Page 41: ...nt motor seal damage The tractor hydraulic reservoir or free drain connection must have zero backpressure 6 Preparing the Machine for Storage Locate on a dry level surface The machine should be stored wherever possible so the rams are not supporting any weight The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage It is recommended that maint...

Page 42: ...40 3 1 3 2 3 1 3 3 2 2 3 1 3 4 1 7 9 1 2 2 6 5 7 4 3 2 3 2 3 2 3 2 3 2 3 8 Enviro DD45 Disc Assemblies ...

Page 43: ... Wheel RH Leading 2 5 60813k 40 L Offset Coulter with Press Wheel LH Leading 1 6 60814k 75 L Offset Coulter with Press Wheel LH Leading 1 7 60812k 40 R Offset Coulter with Press Wheel LH Leading 2 8 66395k 40 R Offset Coulter with Press Wheel RH Leading 1 9 60815k 75 R Offset Coulter with Press Wheel LH Leading 1 Individual parts and sub assemblies are shown in the next few pages Travel direction ...

Page 44: ...42 12 14 13 10 2 9 11 7 8 1 3 4 5 6 16 15 Enviro DD45 Disc Assemblies or 17 ...

Page 45: ...1 6 45024 M12 x 55 Grade 8 8 Z P Bolt 2 7 64514 Spring Bolt 1 8 64515 Spring Bar 1 9 45139 M12 Nyloc Nut 2 10 64516 Pivot Arm 1 11 64517 Lower Clamp 1 12 45040 M16 x 50 Grade 8 8 Z P Bolt 2 13 64518 Upper Clamp 1 14 45050 M16 x 120 Grade 8 8 Z P Bolt 2 15 Grease Nipple M8 x 1P 1 16 64536 Pivot Bush 2 17 44173 6X8mm Straight HIigh Pressure for remote greasing 1 Enviro DD45 Disc Assemblies ...

Page 46: ...Enviro DD45 Disc Assemblies 16 15 14 13 12 9 10 11 8 Scraper Assy 2 3 5 6 7 21 20 8 4 28 29 30 31 32 1 23 19 17 18 25 24 See Page 56 Straight Mount Shown 4 22 Scraper Assy See Below 19 18 17 27 26 33 34 35 ...

Page 47: ...13 63147 Scraper Tensioner 1 14 63146C Scraper Casting RH DDE 1 15 63143 Scraper Hinge 2 16 45122 M6 Grade 8 8 Hex Nut Z P 3 17 45152 M10 Light Flat Washer 3 18 45166 M10 Spring Washer Z P 3 19 45001s M10 x 20 Grade 8 8 Z P S Screw 3 20 63084 Press Wheel Bearing Sleeve 1 21 43939 Bearing 6205 2 22 66407 Press Wheel Arm Welded Assy 1 23 45052 M16 x 140 Grade 8 8 Z P Bolt 1 24 29267 15 x80mm Wedge P...

Page 48: ...46 Enviro DD45 Disc Assemblies 1 2 3 4 5 6 7 8 ...

Page 49: ...ulter LH Leading 13 2 66352 Straight Coulter RH Leading 15 3 66370 40 R Offset Coulter LH Leading 2 4 66357 40 R Offset Coulter RH Leading 1 5 66372 40 L Offset Coulter LH Leading 1 6 66355 40 L Offset Coulter RH Leading 2 7 66374 75 L Offset Coulter LH Leading 1 8 66376 75 R Offset Coulter LH Leading 1 ...

Page 50: ...emblies 2 3 4 LH 1 2 3 4 10 9 8 7 7 8 9 11 5 6 12 13 15 16 17 18 19 14 15 16 17 18 19 Note The scalloped disc is always leading but may be fitted to the left or right side it is dependant on the disc mount used refer page 56 ...

Page 51: ... 9 11 12 13 15 16 17 18 19 1 7 29241 Bearing and Seal Sleeve 2 8 43891 Vee Ring Seal V 45A 2 9 22077 Dust Cap 16mm Bore 2 10 45042 M16 x 60 Grade 8 8 Z P Bolt 1 11 63103 Disc Retaining Bolt L H M16x55 1 12 45002s M10 x 25 Grade 8 8 Z P Set Screw 12 13 60841 Scalloped Disc 6 Hole One Side 1 14 22002 380 x 4mm Plain Disc 6 Hole 1 15 22081 Seal face Ring 2 16 29244 Bearing Housing Spacer 3mm 2 17 438...

Page 52: ...50 Enviro DD45 Bushes Mainframe Wheels 5 6 7 8 2 3 4 9 10 1 6 7 8 4 5 ...

Page 53: ...l Leg W Assy DD45 55 2 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72332 Pin Wing Pivot Whl Leg W Assy 5 72335 Pin Cap Loose Plated 6 45154 M16 Light Flat Washer Z P 7 45168 M16 Spring Washer Z P 8 45038s M16 x 40 Grade 8 8 Z P S Screw 9 60985 Hub Set 70mm 6 Stud 10 45638 Tyre Rim 10 0 75 15 3 18 Ply ...

Page 54: ...52 Enviro DD45 Bushes Wing Wheels 3 10 9 1 11 2 5 4 8 7 6 4 8 7 6 12 6 8 7 ...

Page 55: ...ssy DD45 55 Pictured 1 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72332 Pin Wing Pivot Whl Leg W Assy 5 72335 Pin Cap Loose Plated 6 45154 M16 Light Flat Washer Z P 7 45168 M16 Spring Washer Z P 8 45038s M16 x 40 Grade 8 8 Z P S Screw 9 60985 Hub Set 70mm 6 Stud 10 45638 Tyre Rim 10 0 75 15 3 18 Ply 11 74620 Main Whl Leg Ram Pin W Assy 12 72777 Pin Cap Plain ...

Page 56: ...54 Enviro DD45 Bushes Wing Pivot 1 2 3 1 4 5 6 7 ...

Page 57: ...vot ITEM PART No DESCRIPTION QTY 1 72332 Pin Wing Pivot Whl Leg W Assy 2 43426 Glacier Bush Ø45 3 60065 Wheel Arm Spacer 4 72335 Pin Cap Loose Plated 5 45154 M16 Light Flat Washer Z P 6 45168 M16 Spring Washer Z P 7 45038s M16 x 40 Grade 8 8 Z P S Screw ...

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