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3

Table 2.

4800 and 9400 Series

1-4 Important Precautions

In order to ensure that Duff-Norton actuators

provide good service over a period of years the
following precautions should be taken:
1. Select an actuator that has a load rating greater

than the maximum load that may be imposed on
it.

2. The structure on which the actuator is mounted

should have ample strength to carry the maxi-
mum load, and should be rigid enough to pre-
vent undue deflection or distortion of the actua-
tor supporting members.

3. It is essential that the actuator be carefully

aligned during installation so that the lifting
screws are perfectly plumb and the connecting
shafts are exactly in line with the worm shafts.
After the actuators, shafting, gear boxes, etc.,
are coupled together, it should be possible to
turn the main drive shaft by hand. If there are no
signs of binding or misalignment, that actuator
system is then ready for normal operation.

4. Actuators should have a greater raise than is

needed in the actual application.  Should it be
necessary to operate the actuator at the ex-
treme limits of travel, it should be done cau-
tiously.

  CAUTION

Do not allow actuator travel to go beyond

specified (catalog) closed height, or serious
damage to internal mechanism may result.
Refer to table of specifications (par. 1-3) for
closed heights of respective units.

5. The worm shaft speed for these actuators

should not exceed 500 RPM for heavy loads,
1200 RPM for light loads of one-fourth (or less)
of the actuators load rating.

6. The lifting screw should not be permitted to

accumulate dust and grit on the threads. If
possible, lifting screws should be returned to
closed position when not in use.

   CAUTION

Where lifting screws are not protected from
airborne dirt, dust, etc., bellows boots should
be used. Inspect frequently at regular internals
to be certain that a lubricating film is present.
Lifting screws should never be run dry.

7. When using an 1800 (2000) or 9000 (10000)

Series Actuator, a periodic check of backlash of
the lifting screw thread is recommended to
check wear of the worm gear internal threads.
The normal backlash on a new unit of this type
is approximately .010 inch. Backlash of 50% or
more of the thread thickness indicates the need
to replace the worm gear.

The 4800 and 9400 Series Anti-backlash Actua-

Note:

Additional specifications are same as for Series 1800 and 9000. See Table 1.

*

For loads from 25% to 100% of actuator load rating. Torque requirements are approximately proportional to the load.

**

Closed heights are for standard upright top plate models and may vary with different screw end, inverted models, or when bellows boot is used.

Table 3.

Decimal Ratios

Note:

All other data for these models same as shown in Table 1.

Standard Actuator

Upright

4802 & 9402

9405

9410

9415

9420

9425

9435

4850 & 9450

9475

Model No.

Inverted

4801 & 9401

9404

9409

9414

9419

9424

9434

4849 & 9449

9474

Special Actuator

Upright

5802 & 10402

10405

10410

10415

10420

10425

10435

5850 & 10450

10475

Model No.

Inverted

5801 & 10401

10404

10409

10414

10419

10424

10434

5849 & 10449

10474

Rated Load (tons)

2

5

10

15

20

25

35

50

75

Torque at

Std Ratio

135

500

1045

1573

2255

1320

4400

4620

13200

Full Load* (in-lbs)

Optional

55

205

905

1290

1320

1320

2640

4620

7260

Actuator Efficiency Std Ratio

19.6

19.9

19.8

18.0

17.6

13.4

13.7

12.4

11.3

Rating (%)

Optional

11.9

10.9

12.6

11.0

10.8

8.3

7.7

7.3

6.8

Closed Height (in)**

5 1/4

7

7 1/4

8

9 1/2

12

13

14

18 1/2

Weight with Base 
Raise of 6˝ (lbs)

18

37

55

70

101

197

250

440

700

Standard Actuator Upright

1802 & 9002

9005

9010

9015

9020

9025

Model No.

Inverted

1801 & 9001

9004

9009

9014

9019

9024

Special Actuator

Upright

2002 & 10002

10005

10010

10015

10020

10025

Model No.

Inverted

2001 & 10001

10004

10009

10014

10019

10024

Rated Load (tons)

2

5

10

15

20

25

1˝ Dia.

1 1/2˝ Dia.

2˝ Dia.

2 1/4˝ Dia.

2 1/2˝ Dia.

3˝ Dia.

Lifting Screw (inches)

.250 Pitch

.250 Pitch

.250 Pitch

.250 Pitch

.250 Pitch

.320 Pitch

Acme

Acme

Acme

Acme

Acme

Square

Worm Gear Ratios

25:1

25:1

25:1

25:1

25:1

32:1

Turns of Worm For 1˝ Raise

100

100

100

100

100

100

Torque at Full Load (in-lbs)

48

175

370

640

925

1500

Actuator Efficiency Rating (%)

13.2

9.1

8.6

7.5

6.9

5.3

Maximum H.P. Per Actuator

1/2

3/4

1 1/2

1 1/2

1 1/2

2 1/2

Summary of Contents for SK-2389

Page 1: ...tenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injury or property damage follow the recommendations and instructions of this manual and keep i...

Page 2: ...and Warranty Repair 4 Section II Maintenance 4 2 1 Lubrication 4 2 2 Rebuild Procedure 4 2 3 Required Tools 4 2 4 Disassembly 4 2 5 Cleaning 5 2 6 Inspection 5 2 7 Assembly 5 2 8 Anti Backlash Nut Fu...

Page 3: ...cklash of the lifting screw thread is recommended to check wear of the worm gear internal threads The normal backlash on a new unit of this type is approximately 010 inch Backlash of 50 or more of the...

Page 4: ...Section II Maintenance 2 1 Lubrication Unless otherwise specified actuators are shipped packed with grease which should be suffi cient for one month of normal operation For normal operation the actua...

Page 5: ...2 6 Inspection Refer to Figure 3 1 Inspect actuator parts as follows 1 Make a visual inspection of shell 3 for broken cracked or distorted areas Check threads of all bores for burrs or broken threads...

Page 6: ...Anti Backlash Nut Adjustment 1 To minimize backlash remove the two set screws 4 and tighten down on shell cap until the desired backlash is obtained Spot drill top of shell through set screw holes th...

Page 7: ...7 A B Figure 3 1 Exploded Illustration 1800 2000 9000 10000 4800 5800 and 9400 10400 Series Translating Machine Screw Actuators...

Page 8: ...te NC 28241 7010 General Office 704 588 0510 Customer Service 800 477 5002 Customer Service 704 588 4610 FAX 704 588 1994 Email duffnorton cmworks com www duffnorton com SK 2389 2M 1002 2000 Yale Indu...

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