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9

16. Remove key (22) from ball screw (5).

17. Remove spacer (23) from ball screw.

Note

On some models spacer is threaded.

Note

Some models do not have a spacer.

18. Inverted Models - Remove guide bushing (16)

from shell (3).

19. For units with an expansion plug (4a) in shell (3)

or shell cap (2), damaged plugs must be re-
moved. Drive or press plug out of shell or shell
cap with a large diameter punch (1˝).

Disassembly is now complete.

2-5. Cleaning

1. Use degreasing solvent to remove dirt, grease

or oil from all parts. Be sure to flush the lifting
nut assembly (24) thoroughly while running the
assembly over the arbor several times.

 Warning

Provide adequate ventilation during the use
of cleaning agents; avoid prolonged breath-
ing of fumes and contact with skin.

2. Use clean hot water or a soap solution for

general cleaning of painted surfaces.

3. Dry parts thoroughly after cleaning.

Note

Before installing new parts, remove any rust
preventive, protection grease, etc.

2-6. Inspection

1. Make a visual inspection of shell (3) for broken,

cracked or distorted areas. Check threads of all
bores for burrs or broken threads.

2. Check shell cap (2), bottom pipe (4), worm gear

assembly and flanges (11) for burrs or scratches

on their working or mating surfaces.

3. Check small common components (screws, etc.)

and replace as required.

4. Check bearings (7), (8), and (15) for seizure,

galling or play and replace as required.

2-7. Assembly

1. Refer to Figure 2-3 for replacement of expansion

plug (4a) in shell (3) for upright units or shell cap
(2) for inverted units.

a. Set shell cap (2) [inverted models] or shell

(3) [upright models] over a steel bar which is
approximately 1/8˝ to 3/16˝ shorter in height
than the shell or shell cap. The diameter of
the bar should be close to the I.D. of the
shell or shell cap.

b. Place expansion plug (4a) on the bar (con-

cave surface down) and flatten against the
bar with a large diameter punch or press
making sure that the plug is flattened
throughout its entire diameter.

2. For units with tapered roller load bearings, press

bearing cones onto worm gear (6) with small
end of cones away from gear face. Be sure that
cones are seated properly against gear shoul-
der.

3. Assembly spacer (23) on ball screw (5).

Note

On models with threaded spacers, make sure
that spacer is tightly threaded against ball screw
shoulder.

Note

Some models do not have a spacer.

4. Insert key (22) in ball screw (5).

5. Assemble worm gear (6) on ball screw (5). For

counterbored worm gears, face counterbore

Figure 2-2. Ball Nut Storage Arbor

Summary of Contents for ADM9821

Page 1: ...stallation operation and maintenance should be thoroughly familiar with the contents To safeguard against the possibility of personal injury or property damage follow the recommendations and instructi...

Page 2: ...e 7 2 1 Lubrication 7 2 2 Rebuild Procedure 7 2 3 Required Tools 7 2 4 Disassembly 7 Table 2 1 Dimensions Ball Nut Storage Arbor 8 Figure 2 2 Ball Nut Storage Arbor 9 2 5 Cleaning 9 2 6 Inspection 9 2...

Page 3: ...UM9826 UM2861 Model Numbers Inverted DM28632 KDM28031 UM98031 KDM28004 UM98004 KDM2804 DM98004 DM9806 DM98061 DM9811 DM98111 ADM9821 DM9826 DM2861 Special Actuator Upright UM38632 UM3803 UM9803 UM380...

Page 4: ...Dia B C UM98004 KUM 28004 3 TON 28003 RAISE 3 3 4 1 1 8 4 1 16 4 1 2 0 750 3 395 832 4 15 16 2 125 1 386 1 587 4 Holes 25 64 Dia On 3 7 16 Dia B C UM 9806 5 TON 9805 RAISE 4 5 8 1 5 1 4 C 0 1 000 4 33...

Page 5: ...On 2 3 4 Dia B C DM98004 KDM 28004 3 TON 28003 RAISE 3 3 4 1 1 8 3 3 4 1 750 3 395 832 4 15 16 2 125 1 386 1 587 4 Holes 25 64 Dia On 3 7 16 Dia B C DM 9806 5 TON 9805 RAISE 4 5 8 1 5 1 4 3 4 1 000 4...

Page 6: ...ted to accumulate dust and grit on the threads If possible screws should be protected by some means such as a boot 7 The ball screw and lifting nut should be checked periodically for excessive backlas...

Page 7: ...bricate all parts as required 4 All seals must be replaced when rebuilding 5 All screws washers and other small common parts must be replaced if damaged in any way 6 Replace damaged or frozen lubricat...

Page 8: ...2 and remove shell cap from shell 3 Note It may be necessary to tap shell 2 with a hammer to loosen shell cap 6 Remove ball screw 5 and gear assembly 6 from shell For ease in removing ball screw and...

Page 9: ...ar assembly and flanges 11 for burrs or scratches on their working or mating surfaces 3 Check small common components screws etc and replace as required 4 Check bearings 7 8 and 15 for seizure galling...

Page 10: ...with cap screws 9 and lockwashers 10 Care should be taken to prevent cutting of seal on worm keyway For 1 2 Ton Models Slide bushings 11a over each end of worm shaft 14 and thread bush ings into shell...

Page 11: ...actuator shell and away from ball screw pilot c Gently slide lifting nut 24 down arbor and Figure 2 3 Expansion Plug Replacement thread it onto ball screw 5 After lifting nut is completely threaded o...

Page 12: ...1 2 ton model 4 20 Nut Lock 1 10 Washer Lock 8 21 Screw Set Locknut 1 11 Flange Worm 2 22 Key 1 11a Bushing Worm 1 2 ton model 2 23 Spacer 1 12 Shim Flange 2 24 Lifting Nut 1 Section III Illustrated P...

Page 13: ...13 A Figure 3 1 Exploded Illustration 2800 and 9800 Series Ball Screw Actuators...

Page 14: ...14...

Page 15: ...15...

Page 16: ...00 Yale Industrial Products Inc P O Box 7010 Charlotte NC 28241 7010 General Office 704 588 0510 Customer Service 800 477 5002 Customer Service 704 588 4610 FAX 704 588 1994 Email duffnorton cmworks c...

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