Duerkopp Adler 4182-1 Instructions For Service Manual Download Page 28

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4.4 Setting the fork

In the starting position of rest of the trimming mechanism,

when the holder (1) is in contact with the bracket (2), the axis

of the fork (3) must intersect the axis of the shaft (4).

Caution! Danger of injury!

Switch off the main switch! Before starting the setting

operation, wait until the motor stops!

- Shift the shaft (5), until the holder (1) strikes the bracket (2).

- Loosen the screw (6).

- Shift the fork (3) in such a way that its axis intersects the axis of

the shaft (4).

- Tighten the screw (6).

4.5 Setting the moving knife

The moving trimming knife (1) is to be placed in its starting

position at rest with its end at the distance of the measure

„A“= 0.1 to 0.5 mm from the edge of the fixed trimming knife (2).

The height setting is to be such that its top surface is 1.8 mm

below the top surface of the throat plate.

Caution! Danger of injury!

Switch off the main switch! Before starting the setting

operation, wait until the motor stops!

- Loosen the screws (4 and 5).

- Turn the moving trimming knife (1) in the sense of the arrow

and set it in height. Tighten the screw (5).

- Turn the moving trimming knife (1) into its starting position

in such a way that the measure„A“ = 0.1 to 0.5 mm is

attained. Tighten the screw (4).

4.6 Setting the height of the fixed knife and of the

retaining spring of the lower thread

The fixed knife (1) and the retaining spring (2) are fixed on

the holder (3). This holder is fixed with the screw (4) on the

post of the hook (5). In its height, the holder (3) is to be set in

such a way, so that the top surface of the fixed knife (1) is by

1.8 mm below the top surface of the throat plate.

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

- Loosen the screw (4).

- In shifting the holder (3) in the hook post (5), set necessary

position of 1.8 mm.

- Tighten up the screw (4), check the correct setting.

4.7 Setting the fixed knife

The fixed trimming knife (1) is to be tensed up using the screw

(2) in such a way, so that it bears against the moving trimming

knife in the  1/2 of its length. The knives need not to trim

untensioned threads.

Caution! Danger of injury!

Switch off the main switch. Before starting the

setting operation, wait until the motor stops!

- Set the angle of 300

°

 on the handwheel (4).

- Shift by hand the moving knife (3) into the marked position.

- Loosen the screw (2)ba hand, in shifting the fixed knife (1)

set its position, tighten then the screws (2).

- Check the bearing spot of the moving trimming knife (3) on

the fixed trimming knife (1) and give it a correction, if needed.

4

300

o

4

5

2

1

3 4

5

2

1

5

6

3

4

2

1

A

1,8 mm

3

2

1

1/2

1/2

Summary of Contents for 4182-1

Page 1: ...s for service 4182 1 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 10 2002 Printed in Czech Republic S...

Page 2: ...ing mechanism of the needle feed and of the lower feed wheel 10 3 5 1 Description 3 5 2 Stitch length mechanism 3 5 2 1 Setting the upper eccentric 3 5 2 2 Setting the prop 3 5 2 3 a Forward and rearw...

Page 3: ...ng of the eccentrics for the knife B 5 3 Setting of the stop screw 5 4 Setting of the knife position in the direction of sewing 5 5 Setting of the knife side position against the cutting edge of the t...

Page 4: ...actions of the operator may lead to dangerous situations In industrial sewing machines Minerva attention should be paid to the following still remaining possible sources of injury 1 Moving sewing need...

Page 5: ...ntil the motor stops Remove the guard 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wh...

Page 6: ...een the protective sheet and the hook body 3 we shall reduce the play by levering in applying the pressure on the protective sheet in the sense of the arrow 4 we shall increase the play Check up the p...

Page 7: ...at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clearance between the gear wheels is...

Page 8: ...ed for a big or a small hook The needle bar holder 4 is mounted through the pin 5 in a rotating way in the arm 6 In its top part the holder is guided by the guide pin 7 The movement for the needle fee...

Page 9: ...bar height may cause the striking of the hook point against the needle 3 2 4 Side setting of the needle bar holder The correct position of this holder is in such case when the needle bar is lined up w...

Page 10: ...the edge of the piercing hole must be the same both at the beginning and at the end of the needle feeding Caution Danger of injury Switch off the main switch Before starting the setting operation wait...

Page 11: ...d by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and is indicated in the par 11 2 The tension of the auxiliary tensioner is...

Page 12: ...es 3 4 5 Setting the thread limiter The thread limiter is to be set in such a way that when sewing and passing the thread through the most distant point of the hook the spring 2 shifts by about 1 4 to...

Page 13: ...dwheel 2 and lock it with the screw 5 which is included in the accessory of the machine tighten it carefully Insert the setting stick 3 into the hole in the eccentric 1 and prop it against the feeding...

Page 14: ...st sewing category where the stitch length of the indicator is 3 mm Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Screw in the sc...

Page 15: ...t profiled spring 2 against the cover of the clutch 1 In the position when the wedge is disengaged the star 4 is pushed against the plate 5 lining and at the same time the friction connection with the...

Page 16: ...e shifting of the clutches is done at the moment when the clutch disks 3 do not move which means when they are at the dead center of their oscillating movement This corresponds to the angle 90 on the...

Page 17: ...cted Caution Dangere of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 3 Loosen the screw 4 Loosen or tighten the screw 5 and push...

Page 18: ...rew 4 Setting the force of the top roller 1 In screwing in the screw 2 the force of the top roller is increased and inversely 3 6 Feeding mechanism of the top roller 3 6 1 Description The starting mov...

Page 19: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Page 20: ...y that it is possible to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted procedure of dismantling Proceed to the setting op...

Page 21: ...with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concrete technological operation There are in general valid the...

Page 22: ...er 2 Remove the driven top roller with the holder 4 from the holder 5 and from the articulated shaft 8 Mount another top roller in inverted procedure to dismantling Set the top roller according to the...

Page 23: ...bin the pressing function of the cam on the winders shaft is interrupted and it moves in the sense of the arrow A fine setting is to be done on an incorporated condition in the machine Using the screw...

Page 24: ...the hook is blocked but the clutch does not disengage the disengaging moment of the clutch is to be reduced in turning the screws to the left Caution The clutch guarantees only one mutual position of...

Page 25: ...jury Switch off the main switch Before starting the setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20...

Page 26: ...13 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operation each mechanism of the machine is to be lubricated w...

Page 27: ...against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm...

Page 28: ...the screw 4 4 6 Setting the height of the fixed knife and of the retaining spring of the lower thread The fixed knife 1 and the retaining spring 2 are fixed on the holder 3 This holder is fixed with t...

Page 29: ...tting of the hook tension and differs then according to the respective sewing category The adjusting screw 2 should not be screwed in in such a way that the retaining spring gets over the perimeter of...

Page 30: ...ice guard Check the setting of the knife see Instruction manual par 6 15 5 3 Setting of the stop screw The stop screw 10 is to be duly screwed in but in such a way so that there occurs no spontaneous...

Page 31: ...ion of the trimming device for a long service life of the knife and of the insert it is necessary that the knife and the cutting edge of the insert are parallel and that there is no clearance between...

Page 32: ...ards in such a way so that when tightening the screws 2 the knife is parallel to the cutting edge of the throat plate insert Exceptionally for some specific materials a slight crossing of the knife ma...

Page 33: ...horizontal grinding maschine with magnetic clamping is described Such grinding machine is a normal outfit of many engineering plants or grinding shops Caution Danger of injury by the knife cutting ed...

Page 34: ...way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction...

Page 35: ...A28 used for needle cooling as a standard for controlling the trimming device motor is being used which is being switched on only when sewing After having ended the sewing operation it is switched off...

Page 36: ...ewing 3 medium heavy duty sewing In the factory where this machine has been manufactured the machine has been set with respect to the standard parameters of the required sewing category which is desig...

Page 37: ...y to modify the tension of the retaining spring of the trimming device according to the paragraph 4 7 6 When changing markedly the sewing category together with a marked change of the needle number it...

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