Duerkopp Adler 1220-6 Instructions For Service Manual Download Page 4

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1. General safety instructions

The non-observance of the following safety instructions can cause bodily injuries or damages to the machine.

1. The machine must only be commissioned of the instruction book and operated by persons with appropriate training.
2. Before putting into service also read the safety rules and instructions of the motor supplier.
3. The machine must be used only for the purpose intended. Use of the machine without the safety devices is not permitted.

Observe all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, top roller, needle plate, feed dog and bobbin) when treading, when the

workplace is left, and during service work, the machine must be disconnected from the mains by switching off the master

switch or disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately trained persons.
6. Repairs, conversion and special maintenance work must only be carried out by technicians or persons with appropriate

training.

7. For service or repair work on pneumatic systems the machine must be disconnected from the compressed air supply system.

Exceptions to this are only adjustments and functions checks made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by electricians or appropriately trained persons.
9. Work on parts and systems under electric current is not permitted, except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations.
11. For repairs, only replacement parts approved by us must be used.
12. Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC

directives.

It is absolutely necessary to respect the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

IMPORTANT  WARNING

In spite of all safety measures made on the machines, inappropriate actions of the operator may lead to dangerous situations. In

industrial sewing machines Minerva, attention should be paid to the following still remaining possible sources of injury:

1. Moving sewing needle

- risk of injury when sewing with raised pressure foot or top roller, because the finger guard is then positioned too high.

2. Moving thread take-up lever

- risk of injury when inadvertently or intentionally inserting the finger(s) between the thread take-up lever and its guard.

3. Moving pressure member

- risk of injury when holding sewn work in immediate vicinity of the pressure member and beginning to insert under the

pressure member a considerably thicker sewn work portion,

- risk of injury when sinking the pressure member.

4. When switched off, the clutch motor slows down by inertia but would be reactivated by an accidental treading down of the

motor treadle. To avoid such risk, it is advised to hold the handwheel by hand and slightly to depress the motor treadle.

2. Introduction

This service book contains instruction for regulating the mechanisms of the sewing machine head.

The instructions for use and for putting the machine into operation and for the control of the stopmotor are not included in this

service book, but they are supplied as separate publications.

This service book is universal for all subclasses of the machine - it contains setting procedures for all elements which may be

placed on the machine of the given class. When the supplied subclass of this machine does not include some element, then it is

possible to leave out the respective parts of the instructions. The optional equipments of the machine and the respective

configurations of the subclasses of the machine are given in the operating instructions.

This sewing machine disposes of a large extent of its use. The machine should be set with respect to the parameters of the sewn

material, the sewing thread etc. The setting for the individual categories is given in the chapter 11.2.

For setting the machine, simple setting aids are used which are included in the accessory of the machine. Besides these aids,

universal measuring devices are used, such as slide calliper, feeler gauges and dynamometer for measuring the thread tension.

Summary of Contents for 1220-6

Page 1: ...s for service 1220 6 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 10 2002 Printed in Czech Republic S...

Page 2: ...es stitch widths with needles side by side 3 5 Threadtensionersandlimiter 10 3 5 1 Description 3 5 2 Setting the tension of main and auxiliary tensioners 3 5 3 Setting the tensioning mechanism of the...

Page 3: ...tion 25 3 14 1 Description 3 14 2 Refilling oil 3 14 3 Multiple oil use 4 Threadtrimming 26 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the...

Page 4: ...actions of the operator may lead to dangerous situations In industrial sewing machines Minerva attention should be paid to the following still remaining possible sources of injury 1 Moving sewing need...

Page 5: ...e slide plate 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the axial clea...

Page 6: ...ut the screwdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sh...

Page 7: ...e accessibility of the screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clear...

Page 8: ...on the crank 3 in a ball bearing on the needle bar carreer it is mounted in a sliding way The greasing system of the mechanism is central with a wick 3 2 2 To check the handwheel angular adjustment T...

Page 9: ...plate 7 and the needle bed 6 are to be set up one to the other in such a way so that with the given stitch width A both needles pass through the centres of the needle penetration holes Caution Danger...

Page 10: ...removing the throat plate and its insert When mounting the throat plate 1 the fingers 4 of the bobbin case must fit into the recess 5 of the throat plate When dismantling the throat plate insert 2 it...

Page 11: ...eight of the guide 1 Tighten then the screw Loosen the screw 5 and set the guide 1 in the direction of sewing in front of the left needle at the moment when the needle starts piercing the material and...

Page 12: ...ng direction tighten the screw Check the influence of the setting on the stitch locking 3 4 5 Setting the guide of the needles stitch widths with needles side by side The side setting of the guide is...

Page 13: ...by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and is indicated in the par 11 2 The tension of the auxiliary tensioner is r...

Page 14: ...3 mm set the angle A 45 and tighten the screw 11 Turn the washer with the nose 7 in such a way that the distance B 3 mm is attained Put the screwdriver into the slit in the bushing 8 and turn it in c...

Page 15: ...e eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the angle 270 on...

Page 16: ...Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 7 of the gripping joint of the lever 8 Set the lateral play of th...

Page 17: ...tion Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on...

Page 18: ...knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length on the scale i...

Page 19: ...ly connected with the shaft 6 The draw bar 3 imparts the clutch its oscillating motion The clutch is being engaged by means of the wedge 7 on the connecting rod 8 through the eccentric 9 which is situ...

Page 20: ...move which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the settin...

Page 21: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Page 22: ...ble to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted procedure of dismantling Proceed to the setting operation according...

Page 23: ...with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concrete technological operation There are in general valid the...

Page 24: ...p roller Check the setting in the bottom dead centre of the bottom feeder the feeder is below the throat plate The top roller in thos position of the feeder must fit onto the throat plate insert witho...

Page 25: ...filled the bobbin An ideal winding is attained with a sufficient pretension of the thread obtained on the thread guide 4 and with 1 mm under the diameter of the bobbin The shaft is mounted in a swingi...

Page 26: ...under the face of the hub 2 When the clutch disengages during a normal run the screws are to be turned by one thread to the right and a test is to be done during the running In an opposite case when...

Page 27: ...setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applying the force of 10 N The belt is tensi...

Page 28: ...ck 9 lubricates the shifting wedge of the feed clutch 3 14 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operat...

Page 29: ...against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm...

Page 30: ...ry Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height...

Page 31: ...tive sewing category 4 8 Setting the switching of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by se...

Page 32: ...way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction...

Page 33: ...el position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive and of the control panel 9 Lighting 9 1 Mo...

Page 34: ...the standard parameters of the required sewing category which is designed by the number included in the commercial designation of the machine If the user desires changing the given setting to another...

Page 35: ...of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to the paragraph 3 1 3 and at the same time the setting of the fixed trimming knif...

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