Duerkopp Adler 1220-6 Instructions For Service Manual Download Page 26

23

- Proceed to the setting operation with a removed rear guard.

- The winder is in its stopped position.

- Loosen two screws (9) in the disk (8) through the hole in the

arm.

- By shifting axially the disk in the sense A, B, set the disks of

the winder (7) at the distance of 0.5 mm from the rubber ring.

- Tighten the screws (9) in the disk (8).

- Put the winder in its working position and proceed to a

winding test.

- Mount the rear guard.

3.10 Safety clutch

3.10.1 Description

The machine is provided with a safety clutch which enables the

turning through of the lower belt wheel (1) on the hub of the

lower shaft (2), when the hook is blocked. This blocking occurs

due to the penetration of thread into the hook path. With current

running, this clutch should not disengage during the normal

running. The mutual connection of the belt wheel (1) with the

hub is enabled by the pins (5) which fit with their conic ends

into the holes of the belt wheel. The pins are pushed by the

springs (4). Putting the clutch in its working position, eventual

checking its correct position are to be done in blocking the

hook using a screwdriver and in turning a bit the handwheel.

3.10.2 Setting the disengaging moment

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

The moment of 8 to 9 Nm is correctly set, when the screwed in

adjusting screws (3) come to lie 0.5 to 1.5 mm under the face

of the hub (2). When the clutch disengages during a normal

run, the screws are to be turned by one thread to the right and

a test is to be done during the running. In an opposite case,

when the hook is blocked, but the clutch does not disengage,

the disengaging moment of the clutch is to be reduced in

turning the screws to the left.

Caution!

The  clutch  guarantees  only  one  mutual  position

of  the hub of  the lower  shaft  (2)  and that  of  the

belt wheel (1). No checking according to the gauge

marks is needed. Putting  the clutch out of operation by

excessive tightening of the screws (3) can cause, when

blocking the hook, the destruction of the gear within the

drive of the hook.

3.11 Indented belt transmission

3.11.1 Setting the tensioning roller of the

indented belt

The optimum tension of the indented belt (1) is attained in

setting the tensioning roller (2) in such position, when the

roller applies the pressure of F = 20 N against the belt. The

roller must be side set in such a way that the edge of the

indented belt does not overlap over the edge of the roller.

Caution! Danger of injury!

Switch off the main switch! Before starting the

setting operation, wait until the motor stops!

- Remove the handwheel and the belt guard, remove the V-

belt.

- Unlock  the fastening of  the loop, on which  the roller (2)

is mounted in such a way that the loop turns freely.

- Lift the roller (2) upwards and, thereafter, using the dynamo-

meter (4), pull horizontally the roller in applying the force of

2O N. In this position, tighten the fastening screw (3).

- Check the side shifting of the roller.

                                                                                   

5

                                                                                   

1

                                                                                   

4

                                                       

                3

                                                                        

2

1

2

3

4

7

8

9

A

B

Summary of Contents for 1220-6

Page 1: ...s for service 1220 6 Minerva Boskovice a s Sokolsk 60 CZ 680 17 Boskovice Tel 420 516 453434 453433 494111 Fax 420 516 452165 http www minerva boskovice com Edition 10 2002 Printed in Czech Republic S...

Page 2: ...es stitch widths with needles side by side 3 5 Threadtensionersandlimiter 10 3 5 1 Description 3 5 2 Setting the tension of main and auxiliary tensioners 3 5 3 Setting the tensioning mechanism of the...

Page 3: ...tion 25 3 14 1 Description 3 14 2 Refilling oil 3 14 3 Multiple oil use 4 Threadtrimming 26 4 1 Description of the trimming mechanism 4 2 Setting the pickup roller 4 3 Setting the cam 4 4 Setting the...

Page 4: ...actions of the operator may lead to dangerous situations In industrial sewing machines Minerva attention should be paid to the following still remaining possible sources of injury 1 Moving sewing need...

Page 5: ...e slide plate 1 Loosen both screws 2 By turning the screws 3 and 4 set the required distance A After having set it tighten carefully the screws By axial shifting of the gear wheel 5 set the axial clea...

Page 6: ...ut the screwdriver into the hole of the screw 3 and using the regulating screw set up the required clearance between the needle 2 and the protecting sheet 1 When turning to the right the protecting sh...

Page 7: ...e accessibility of the screw 5 at the moment when the hook point comes to lie opposite the needle 4 The wheel 2 is to be set with its gear rim symmetrically to the centre of the gear wheel 1 The clear...

Page 8: ...on the crank 3 in a ball bearing on the needle bar carreer it is mounted in a sliding way The greasing system of the mechanism is central with a wick 3 2 2 To check the handwheel angular adjustment T...

Page 9: ...plate 7 and the needle bed 6 are to be set up one to the other in such a way so that with the given stitch width A both needles pass through the centres of the needle penetration holes Caution Danger...

Page 10: ...removing the throat plate and its insert When mounting the throat plate 1 the fingers 4 of the bobbin case must fit into the recess 5 of the throat plate When dismantling the throat plate insert 2 it...

Page 11: ...eight of the guide 1 Tighten then the screw Loosen the screw 5 and set the guide 1 in the direction of sewing in front of the left needle at the moment when the needle starts piercing the material and...

Page 12: ...ng direction tighten the screw Check the influence of the setting on the stitch locking 3 4 5 Setting the guide of the needles stitch widths with needles side by side The side setting of the guide is...

Page 13: ...by the dynamometer 2 as it is shown on the illustration The size of this force differs according to the category of sewing and is indicated in the par 11 2 The tension of the auxiliary tensioner is r...

Page 14: ...3 mm set the angle A 45 and tighten the screw 11 Turn the washer with the nose 7 in such a way that the distance B 3 mm is attained Put the screwdriver into the slit in the bushing 8 and turn it in c...

Page 15: ...e eccentric 1 and leans from above against the feeding shaft 4 Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the angle 270 on...

Page 16: ...Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screw 7 of the gripping joint of the lever 8 Set the lateral play of th...

Page 17: ...tion Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Set the zero stitch screw in the knob 9 to the bottom of the cam 1 Set the angle 0 on...

Page 18: ...knob in the clockwise direction and inversely Tighten firmly the screws 5 Insert a screwdriver into the hole 8 of the scale 2 and adjust the scale in such a way that the maximum length on the scale i...

Page 19: ...ly connected with the shaft 6 The draw bar 3 imparts the clutch its oscillating motion The clutch is being engaged by means of the wedge 7 on the connecting rod 8 through the eccentric 9 which is situ...

Page 20: ...move which means when it is in a dead centre of its oscillating motion This corresponds to the angler 90 on the handwheel Caution Danger of injury Switch off the main switch Before starting the settin...

Page 21: ...etting thereof is to be done as follows Caution Danger of injury Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 1 of the pulley 2 Set the...

Page 22: ...ble to remove the indented belt 23 from the arm of the machine Replace the belt with a new one and proceed to the assembly inverted procedure of dismantling Proceed to the setting operation according...

Page 23: ...with the diameter of 25 mm and with the diameter of 35 mm The suitability of the diameter used depends on the type of sewing and on the concrete technological operation There are in general valid the...

Page 24: ...p roller Check the setting in the bottom dead centre of the bottom feeder the feeder is below the throat plate The top roller in thos position of the feeder must fit onto the throat plate insert witho...

Page 25: ...filled the bobbin An ideal winding is attained with a sufficient pretension of the thread obtained on the thread guide 4 and with 1 mm under the diameter of the bobbin The shaft is mounted in a swingi...

Page 26: ...under the face of the hub 2 When the clutch disengages during a normal run the screws are to be turned by one thread to the right and a test is to be done during the running In an opposite case when...

Page 27: ...setting operation wait until the motor stops The belt is correctly tensioned when the opposite sides of the belt approach one to another by up to 20 mm in applying the force of 10 N The belt is tensi...

Page 28: ...ck 9 lubricates the shifting wedge of the feed clutch 3 14 2 Refilling oil For lubricating the machine oil Esso SP NK 10 is used or other oil with the same quality When putting the machine into operat...

Page 29: ...against the bracket 5 and at the same time the shaft 2 up to the stop against the shaft 3 With the holder 1 held on the stop shift the shaft 2 in such a way that there appears the gap A 0 2 to 0 4 mm...

Page 30: ...ry Switch off the main switch Before starting the setting operation wait until the motor stops Loosen the screws 4 and 5 Turn the moving trimming knife 1 in the sense of the arrow and set it in height...

Page 31: ...tive sewing category 4 8 Setting the switching of electromagnets The electromagnets of the trimming device and loosening of the tensioner must work in accordance with the diagram This is ensured by se...

Page 32: ...way that it enables the maximum stitch length when sewing in forward and in rearward sense If this position is not correct the length of the stitch will be shortened in one or the other feed direction...

Page 33: ...el position sensor The detailed information concerning the drive the control panel and the setting of the position sensor is given in the manual of the drive and of the control panel 9 Lighting 9 1 Mo...

Page 34: ...the standard parameters of the required sewing category which is designed by the number included in the commercial designation of the machine If the user desires changing the given setting to another...

Page 35: ...of the needle number it is necessary to correct the setting of the distance of the shuttle from the needle according to the paragraph 3 1 3 and at the same time the setting of the fixed trimming knif...

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