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Ducati SperBike 1098, Use And Maintenance Manual

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Ducati SperBike 1098 Use And Maintenance Manual Download Page 77

77

E

Clutch system

If the control lever has excessive play and the transmission 
snatches or jams when engaging a gear, then there is probably 
air in the circuit. Contact a Ducati Dealer or Authorized 
Workshop, who will check the system and bleed the circuit.

Warning

The level of clutch fluid tends to increase in the 

reservoir as the friction material on the clutch plates 
wears out. Do not exceed the specified level (3 mm 
above the minimum level).

fig. 64

Summary of Contents for SperBike 1098

Page 1: ...1 E Use and maintenance manual 1098 1098S...

Page 2: ...2 E...

Page 3: ...ontact one of our authorized service centres We also provide an information service for all Ducati owners and enthusiasts for any advice and suggestions you might need Enjoy the ride Notes Ducati Moto...

Page 4: ...brake pedal 46 Gearchange pedal 46 Adjusting the position of the gear change and rear brake pedals 47 Main components and devices 49 Location 49 Fuel tank filler cap 50 Seat lock and helmet holder 51...

Page 5: ...maintenance plan operations to be carried out by the dealer 98 Technical data 99 Overall dimensions mm 99 Weights 99 Engine 101 Timing system 101 Performance data 101 Spark plugs 102 Fuel system 102 B...

Page 6: ...parts other than original Ducati spare parts during the warranty period the warranty is automatically invalidated Symbols Ducati Motor Holding S p A advises you to read this manual carefully in order...

Page 7: ...re these are indicated and never exceed the speed allowed by the particular visibility road and traffic conditions Always signal your intention to turn or change lane in good time using the appropriat...

Page 8: ...nal accessories should not exceed 390 kg Arrange your luggage or heavy accessories in the lowest possible position and as close to centre of the motorcycle as possible Secure the luggage firmly to the...

Page 9: ...motorcycles have two identification numbers one for the frame fig 1 and one for the engine fig 2 Notes These numbers indicate the motorcycle model and should be quoted when ordering spare parts Frame...

Page 10: ...formation carefully before you use the controls Position of the motorcycle controls fig 3 1 Instrument panel 2 Key operated ignition switch and steering lock 3 Left hand handlebar switch 4 Clutch leve...

Page 11: ...on briefly if the engine is very hot but should go out again as engine speed increases Important Do not use the motorcycle if the light 6 stays on or engine damage may result 7 High beam light blue C...

Page 12: ...sed for displaying and setting instrument panel parameters It has two positions A and B 12 High beam FLASH button fig 5 The button that normally has the full beam flash function can be used for the LA...

Page 13: ...the distance travelled since the last reset TRIP A and TRIP B 4 Fuel reserve trip counter Shows distance travelled in on the reserve fuel 5 Clock 6 Lap time 7 Rev counter RPM 8 Recording of lap time m...

Page 14: ...ng or not recognized and flashes after an error signal from the immobilizer system has been reset by performing the immobilizer override procedure using the throttle twistgrip see page 38 14 DAQ USB f...

Page 15: ...1 second and switches on the warning lights in sequence It then reverts to normal mode and in place of motorcycle speed shows the model and for 2 seconds also the version EU UK USA CND FRA JAP The mo...

Page 16: ...If however you press button 1 fig 8 in position B the system goes into the MENU and displays the following functions in sequence Error only if active BATT RPM LAP OFF or ON LAP MEM USB OFF or ON Erase...

Page 17: ...ator odometer At Key On the system automatically enters this function The reading is saved permanently and cannot be reset If it exceeds 99999 km or 99999 miles the reading 99999 remains displayed per...

Page 18: ...reset and the count restarts from zero in the newly set unit of measurement Trip meter TRIP B While in this function if you press button 1 fig 8 in position B for 3 seconds the reading is reset If the...

Page 19: ...Off The count stops automatically when the fuel level rises above reserve If the reading exceeds 999 9 it is reset and the count restarts automatically Air temperature indicator Shows the outside air...

Page 20: ...fixed reading if the reading is between 121 C 249 8 F and 124 C 255 2 F the display shows the flashing message HI if the reading is greater than or equal to 125 C 257 F the display shows a series of f...

Page 21: ...d The message SERV appears on the display at the following intervals after the first 1000 km on the odometer every 12000 km on the odometer The messsage is displayed only at Key On for 5 seconds When...

Page 22: ...0 Volts or between 15 0 and 16 0 Volts it flashes if the reading is less than or equal to 9 9 Volts the flashing message LO appears on the display and the Motorcycle Diagnostics warning light 9 fig 4...

Page 23: ...dle speed rpm To display the function go into the menu and call up the RPM page As well as the top rev counter scale the display also shows engine rpm numerically so that you can adjust the idle speed...

Page 24: ...5 on the left hand switch When the LAP function is active each time you press the FLASH button the display will show the lap time for 10 seconds before reverting to normal mode You can save a maximum...

Page 25: ...hundredths it restarts from 0 zero and continues until the function is switched off If however the LAP function is switched on and the memory has not been cleared but the less than 30 laps have been s...

Page 26: ...for 3 seconds while displaying the saved times the display immediately resets all the saved times In this case if the LAP function was active it is switched off automatically The MAX speed saved is t...

Page 27: ...o into the menu and set the USB DAQ to On by holding the button 1 fig 8 in position B for 3 seconds START and STOP the lap separator by pressing the high beam FLASH button 12 fig 5 on the left hand sw...

Page 28: ...conds and the USB DAQ is not acquiring data the message WAIT appears on the display for 10 seconds After 10 seconds the message OK appears for 2 seconds to confirm that the data has been deleted If yo...

Page 29: ...ically in steps of 1 hour if you hold the button down in position B the count advances cyclically in steps of 1 hour every second when the button is held down continuously the hours do not flash If yo...

Page 30: ...The table below shows the errors that can be displayed Warning If an error is displayed always contact an authorised Ducati service centre Warning light Error message Error COIL 10 1 Horizontal cylin...

Page 31: ...n relay error FAN 18 2 Fan relay error STRT 19 1 Starter contactor error STRT 19 2 Starter contactor error STEP 21 1 Stepper motor error STEP 21 2 Stepper motor error STEP 21 3 Stepper motor error LAM...

Page 32: ...valve motor error EXVL 23 5 Exhaust valve motor error TPS 1 1 Throttle position sensor error TPS 1 2 Throttle position sensor error PRESS 2 1 Pressure sensor error PRESS 2 2 Pressure sensor error T W...

Page 33: ...a probe error TILT 6 2 Lambda 2 probe error DTC 8 0 Traction control unit error the error can only occur if the bike has been fitted with the traction control kit available from Ducati performance ECU...

Page 34: ...34 E IMMO 37 1 Immobilizer error IMMO 37 3 Immobilizer error IMMO 37 4 Immobilizer error IMMO 37 5 Immobilizer error CAN 38 0 CAN line error Warning light Error message Error...

Page 35: ...e engine is started Intelligent headlamp switch on This function allows programmed activation of the headlamp even with the motorcycle off Key Off Immediately after key off the instrument panel remain...

Page 36: ...ich is changed at each start up by which the ECU recognizes the ignition key The ECU will only allow the engine to start if it recognises this password Keys fig 24 The owner receives a set of keys com...

Page 37: ...urned to ON Warning Keep the CODE CARD in a safe place We advise the user to keep the code printed on the CODE CARD on his her person at all times in order to be able to override the engine lock using...

Page 38: ...menu should be active only if there is at least one immobilizer error With this page selected the initial code is always displayed as 00000 If you hold the button 1 fig 8 in position B for 3 seconds...

Page 39: ...rt flashing Each time you switch to position B the number increases cyclically in steps of one digit every second If you switch the button to position A you can set the fifth digit which will start fl...

Page 40: ...still does not start contact the DUCATI Service network Warning Sharp knocks can damage the electronic components inside the key Always use the same key throughout the procedure Otherwise the system...

Page 41: ...ns A ON enables lights and engine operation B OFF disables lights and engine operation C LOCK the steering is locked D P parking light on and steering locked Notes To move the key to the last two posi...

Page 42: ...dlight on 2 Button three position turn signal centre position off position left turn position right turn To cancel the indicator press the lever once it has returned to the central position 3 Button h...

Page 43: ...gearbox and the rear wheel is disengaged Correct use of the clutch lever is very important in all riding situations especially when moving off Warning Set the clutch and brake lever with the motorcycl...

Page 44: ...the position to start the engine Important After travelling with the lights on if the engine is switched off using switch 1 and the ignition key is left in the ON position the battery can be drained s...

Page 45: ...ly assisted and you only need to pull the lever gently The brake lever has a knob 2 for adjusting the distance between lever and twistgrip on the handlebar Lever distance is adjusted by 10 clicks of t...

Page 46: ...sition N and automatically returns to the centre position When in this position light N 3 fig 4 on instrument panel comes on The pedal can be moved down push down on the pedal to engage 1st gear and t...

Page 47: ...rests can be adjusted to suit the requirements of the rider To adjust the position proceed as follows restrain the tie rod 1 and slacken the locknuts 2 and 3 Notes The locknut 2 has a left hand thread...

Page 48: ...finished torque locknut 4 to 2 3 Nm Operate the pedal by hand to check that there is 1 5 2 mm of freeplay before the brake bites If not adjust the length of the master cylinder pushrod as follows Slac...

Page 49: ...2 Seat lock 3 Side stand 4 Helmet cable pin 5 Steering damper 6 Rear view mirrors 7 Front fork adjusters 8 Rear shock absorber adjusters 9 Motorcycle track alignment linkage 10 Exhaust silencer see no...

Page 50: ...Lift the cap Closing Close the cap with the key inserted and push it into its seat Turn the key anticlockwise to the initial position and remove it Replace the lock cover 1 Notes The cap can only be c...

Page 51: ...ble A through the helmet and fit the ends of the cable into the hook Leave the helmet fig 40 hanging and refit the seat to secure it Warning This device protects the helmet against theft when the moto...

Page 52: ...hooks on the base of the seat under the rear subframe Press down on the passenger seat until you hear the lock engage with an audible click Make sure the seat is fully engaged by lightly pulling the p...

Page 53: ...y extended Tilt the motorcycle until the sidestand is resting on the ground Warning Do not sit on the motorcycle when it is supported on the sidestand To move the side stand to its rest position horiz...

Page 54: ...ring accuracy and stability and thus also improves ride quality in any riding conditions 1098S Turn the knob 1 clockwise for a harder setting anticlockwise for a softer setting Each adjustment positio...

Page 55: ...ark the motorcycle in a stable position on its side stand To set rebound damping turn the top adjuster 1 on each fork leg with a small flat screwdriver 1098 or wrench 1098S As you turn the adjusting s...

Page 56: ...12 clicks 1098 10 clicks 1098S Spring preload A fig 35 1 18 mm 1098 8 mm 1098S To change the preload of the spring inside each fork leg turn the hex adjusting nut 2 fig 44 1 and fig 44 2 with a 22 mm...

Page 57: ...anti clockwise to soften it 1098 STANDARD setting from the fully closed position turned fully clockwise unscrew adjuster 1 by 2 turns adjuster 2 by 2 turns Spring preload 28 mm 1098S STANDARD setting...

Page 58: ...le if the wrench suddenly slips off the nut while turning Warning The shock absorber is filled with gas under pressure and may cause severe damage if taken apart by unskilled persons If you plan to ca...

Page 59: ...ng measure the reference value H fig 47 The rider can modify track alignment according to his her needs by changing working position of the shock absorber To modify the ball joint centre distance 1 fi...

Page 60: ...60 E The maximum distance that the UNIBALL end fitting A can be unscrewed from the tie rod body is 5 threads or 7 5 mm B A B fig 49...

Page 61: ...ason roads with numerous bends and hilly areas are ideal for running in the engine brakes and suspension For the first 100 km use the brakes gently Do not brake violently or keep brake applied for too...

Page 62: ...e recommended maintenance schedule and periodic service intervals indicated in the warranty booklet Failure to follow these instructions releases Ducati Motor Holding S p A from any liability whatsoev...

Page 63: ...oolant level in the expansion reservoir Top up if necessary page 75 Tyre condition Check the pressure and condition of the tyres page 89 Controls Operate the brake clutch throttle and gear change cont...

Page 64: ...ss of consciousness or even death within a short time 1 Move the ignition key to ON fig 51 1 and fig 51 2 Check that both the green light N and the red light on the instrument panel come on Important...

Page 65: ...arting feature press the start button 3 and release it immediately When you press button 3 the starter motor runs automatically for a period of time that varies according to the engine temperature The...

Page 66: ...ing and transmission snatching The clutch lever should not be pulled longer than necessary after gear is engaged otherwise friction parts may overheat and wear out Braking Slow down in time change dow...

Page 67: ...cycle is not near a source of heat If necessary you can leave the side lights on by turning the key to position P Important Do not leave the key at P for long periods or the battery will run down Neve...

Page 68: ...he fuel level should always be below the rim of the filler recess Warning Use fuel with low lead content and an original octane number of 95 minimum see table Fluids and lubricants on page 100 Check t...

Page 69: ...cessories fig 54 The compartment under the pillion seat contains use and maintenance manual helmet fastening cable toolkit consisting of spark plug wrench Tommy bar for spark plug wrench double ended...

Page 70: ...Q 1 is supplied in kit form To use it place it under the seat with the cap 2 fitted and the 3 from the main wiring harness connected Refer to the USB DAQ procedure in the paragraph LCD How to set disp...

Page 71: ...ence with the retaining screws to avoid damaging the painted parts and the Plexiglas windshield Side body panels Remove the side fairings with the Allen key in the underseat compartment by undoing the...

Page 72: ...E Notes Make sure that the splashguard remains clear of the fastening to the body panels Notes To refit the left body panel lower the side stand and pass it through the opening in the body panel 6 fig...

Page 73: ...the retaining clips attached to the headlamp fairing bracket 3 Slip off the rubber gaiter 4 and disconnect the turn signal indicator connectors 5 Repeat the process for the other rear view mirror Imp...

Page 74: ...ear view mirrors and side body panels must first be removed as described above Unscrew the two rear screws 1 securing the headlamp fairing to the headlamp bracket Notes After refitting the headlamp fa...

Page 75: ...side body panel page 71 Unscrew the plug 3 fig 62 and add a mixture of water and SHELL Advance Coolant antifreeze or Glycoshell 35 40 volume up to MAX mark Re attach the plug 3 and reassemble all rem...

Page 76: ...Ducati Dealer or Authorized Workshop Important It is recommended that all brake and clutch hoses be renewed every four years Brake system If there is excessive play on the brake lever or pedal and br...

Page 77: ...ere is probably air in the circuit Contact a Ducati Dealer or Authorized Workshop who will check the system and bleed the circuit Warning The level of clutch fluid tends to increase in the reservoir a...

Page 78: ...dicators so that they can be checked without removing them from the calipers If the grooves in the friction material are still visible the pad is still in good condition Important Have the brake pads...

Page 79: ...by a Ducati Dealer or Authorized Service Centre To avoid this inconvenience in the case of the throttle cable we recommend opening the throttle control by unscrewing the two fastening screws 1 fig 66...

Page 80: ...cated on the steering tube on the left side of the motorcycle The adjuster 1 is for throttle opening and adjuster 2 is for throttle closing Peel back the sleeves to access the adjusters and slacken th...

Page 81: ...ect the battery charger leads to the battery terminals red to positive terminal black to negative terminal Important Connect the battery to the charger before switching on failure to do so can result...

Page 82: ...ncorrectly tensioned chain will cause the rapid wear of transmission parts Lubricating the drive chain The chain fitted on your motorcycle has O rings that keep dirt out of and lubricant inside the sl...

Page 83: ...1 shows the position of the low beam LO high beam HI and parking light 1 bulbs Headlight To gain access to the left hand bulb remove the cover 2 see page 74 by pressing the lever A Rotate the locking...

Page 84: ...the headlight bulbs Notes Be careful to hold the new bulb at the base only Never touch the transparent body with your fingers this could darken it and thus reduce the brightness Refitting After changi...

Page 85: ...lights 1 place your hand inside the headlight support and take the bulb holders out of their seats Turn the bulb retaining ring 1 anti clockwise and remove the burnt out bulb Renew the burnt out bulb...

Page 86: ...he bulb has a bayonet type end fitting to remove it push it in and turn it counter clockwise Push in the new bulb and turn it clockwise until it clicks into place Refit the indicator body 3 to its sup...

Page 87: ...nd a vertical one at the longitudinal axis of the motorcycle If possible perform this check in conditions of low ambient light Switch on the low beam headlight The height of the light spot measured at...

Page 88: ...ckwise will shift the beam to the left The vertical position of the left hand headlamp is set by means of the adjusting screw 2 fig 77 behind the headlamp Turn the screw clockwise to lower the beam or...

Page 89: ...ture tubeless tyres will take a long time to deflate as they tend to keep air inside If you find that one of the tyres is slightly deflated check the tyre for slow punctures Warning Punctured tyres mu...

Page 90: ...than 2 mm and in any case not less than the legal limit Important Visually inspect the tyres at regular intervals for cracks and cuts especially on the side walls and bulges or large stains that indi...

Page 91: ...ler plug 2 and top up to correct level Replace the filler cap Important To replace the engine oil and filters at the intervals specified in the maintenance table in the Warranty Booklet contact a Duca...

Page 92: ...er or Authorized Workshop Firstly they will check the colour of the ceramic insulator of the central electrode an even brown colour is a sign that the engine is in good running order Notes Secondly th...

Page 93: ...ets Cleaning the motorcycle with water cleaners may lead to seizure or severe failure of front fork wheel hub assembly electric system front fork seals air inlets or exhaust silencers and adversely af...

Page 94: ...nect and remove the battery If the motorcycle has been left unused for more than a month the battery should be checked and re charged if necessary Protect the motorcycle with a special motorcycle cove...

Page 95: ...000 0 6 7 5 15 22 5 30 37 5 Months 6 12 24 36 48 60 Change the engine oil Change the engine oil filter Clean the engine oil pick up filter Check the engine oil pressure Check and or adjust the valve c...

Page 96: ...ain tension alignment and lubrication Check the clutch disc pack Renew if necessary 1 Check coolant level Change the coolant Check operation of electric fans and sealing of coolant circuit Check the r...

Page 97: ...of the rear wheel axle nut Check the external fuel hoses Change the front fork oil Check the forks and rear shock absorber for oil leaks Check the front sprocket retaining bolts General lubrication a...

Page 98: ...me intervals km miles or months whichever occurs first List of operations and frequency distance or time interval km x1000 1 miles x1000 0 6 Months 6 Check the engine oil level Check the brake and clu...

Page 99: ...kg 1098S Running order without fluids and battery 173 kg 1098 171 kg 1098S Fully laden 390 kg Warning Failure to observe weight limits could result in poor handling and impair the performance of your...

Page 100: ...m3 litres Front rear brake and clutch circuits Special hydraulic system fluid SHELL Advance Brake Dot 4 Protection for electrical contacts SHELL Advance Contact Cleaner spray for electric systems Fron...

Page 101: ...four valves per cylinder operated by eight rocker arms 4 opening rockers and 4 closing rockers and two overhead camshafts It is operated by the crankshaft through spur gears belt rollers and toothed...

Page 102: ...raking surface material steel Flange material aluminium Disc diameter 330 mm Hydraulically operated by a control lever on right handlebar Make of brake callipers BREMBO Type 34 4 pistons M4 34 Frictio...

Page 103: ...26 5th 23 24 6th 24 23 Drive transmitted from gearbox to rear wheel via chain Make DID Type 525 HV 2 Dimensions 5 8 x5 16 No of links 97 1 joining link Important The above gear ratios are approved an...

Page 104: ...eering angle on each side 28 30 Wheels Five Y spoke light alloy rims Front Dimensions MT 3 50x17 Rear Dimensions MT 6 00x17 The wheel shaft can be removed Tyres Front Radial tubeless tyre Size 120 70...

Page 105: ...e shock absorber The shock absorber is adjustable for rebound compression and spring preload At the bottom pivot point it is connected to a light alloy swingarm The swingarm hinges on a pivot pin pass...

Page 106: ...ight bulb type W5W 12 V 5 W Notes See Replacing bulbs on page 83 for relevant instructions Fuses The main fuse box 1 fig 84 is located on the left of the frame To expose the fuses take off the protect...

Page 107: ...107 E 1 fig 84 3 3 IN GOOD CONDITION BLOWN fig 86 2 fig 85...

Page 108: ...l cylinder spark plug 22 Vertical cylinder spark plug 23 Horizontal cylinder injector 24 Vertical cylinder injector 25 Throttle position sensor 26 Rpm timing sensor 27 Coolant temperature sensor 28 Sp...

Page 109: ...y G Green Bn Brown O Orange P Pink Notes The electrical system wiring diagram is at the end of this manual Legend of fuse boxes fig 84 and fig 85 Pos Device Val 1 Key on 10 A 2 Lights 15 A 3 Device 15...

Page 110: ...110 E Periodic maintenance record km Name of Ducati Service Mileage Date 1000 12000 24000 36000 48000 60000...

Page 111: ...rom the Hotline Safety warnings Traffic Rules vary from jurisdiction to jurisdiction Know the regulations in your jurisdiction before riding this motorcycle Warning This motorcycle is designed and int...

Page 112: ...any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or deli...

Page 113: ...r turning may cause loss of control When the roadway is wet rely more on the throttle to control vehicle speed and less on the front and rear brakes The throttle should also be used judiciously to avo...

Page 114: ...ycle with helmets attached to the hook the helmets could cause an accident by distracting the operator or interfering with normal vehicle operation Protective apparel Always wear a helmet Most motorcy...

Page 115: ...E USA 115 Label location fig B 2 8 7 4 10 2 1 9 3 3 6 5 only Canada fig B...

Page 116: ...116 E USA mm 1 4 7 8 9 10 5 6 2 3 3 Only Canada...

Page 117: ...ted States Environmental Protection Agency and the California Air Resources Board and B is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable...

Page 118: ...r charges based on Ducati s recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed parts in order...

Page 119: ...IV Legal rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state V This warranty is in addition to the Ducati limited motorcycle warrant...

Page 120: ...120 E USA Routine maintenance record Km mi Ducati Service Name Mileage Date 1 000 600 12 000 7 500 24 000 15 000 36 000 22 500 48 000 30 000 60 000 37 500...

Page 121: ...Ducati Motor Holding spa via Cavalieri Ducati 3 40132 Bologna Italia Tel 39 051 6413111 Fax 39 051 406580 www ducati com Stampato 10 2006 Cod 913 7 119 1A...

Page 122: ...BODY 29 BODY 28 BODY 7 BODY 14 BODY 1 BODY 6 BODY 4 BODY 16 ENGINE 10 ENGINE 28 ENGINE 37 ENGINE 29 ENGINE 3 ENGINE 34 ENGINE 25 ENGINE 35 ENGINE 5 BODY 22 ENGINE 32 ENGINE 14 ENGINE 23 ENGINE 20 ENG...

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